Betonul la cel mai inalt nivel de durabilitate PENETRON

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Produse încluse în această documentație: PENETRON ADMIX, PENETRON, PENETRON PLUS, PENECRETE MORTAR, PENEPLUG, PENETRON INJECT

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Tip documentatie: Catalog, brosura

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® T O T O TT AA LL C O N C R E T E P R O T E C T II O N C O N C R E T E P R O T E C T O N THE CONCRETE SOLUTION. Concrete with the highest level of durability. The world’s most popular building material. Billions of cubic meters of concrete are poured or pre-cast every year. Concrete is used on almost every type of construction project around the world. The quality of the concrete is usually defined by its structure and strength. These characteristics have enabled the design of attractive structures that need to be durable and capable of withstanding extreme or aggressive environments. Durability: Boguchany Dam, Russia Reliability: Changi Airport, Terminal 3, Singapore Currently the largest dam in Russia, deterioration of older concrete parts required repair and water– proofing to withstand high hydrostatic pressure. The PENETRON System was successfully used on the concrete structures. This newest showcase Terminal 3 in Singapore features innovative passenger faciliti

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es and modern architecture. PENETRON ADMIX was used throughout the concrete structures to provide a high level of durability and a long-lasting solution. v Durability. PENETRON products are formulated to react with key concrete components to produce an integral crystalline formation. PENETRONtreated concrete shows vastly improved chloride diffusion and sulphate resistance, permeability, drying shrinkage and freeze-thaw cycles as well as self-healing capabilities. The service life of PENETRON-treated concrete is about three times that of conventional concrete. v Deterioration and costs. Unfortunately, concrete is an imperfect material; countless structures deteriorate severely and fail long before their design life expires. For building owners (and builders), the premature loss of concrete structures or the corresponding maintenance and repair can quickly reach prohibitive cost levels. A delicate material. Concrete is essentially a hard, porous and absorbent material that can

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crack and allow water to easily penetrate through pores, micro-cracks and capillary tracts. The result is a wide range of problems that damage the concrete or the underlying reinforcing steel. This dramatically affects the durability and the lifespan of concrete. Performance: South Cobb Tunnel, USA This deep tunnel (maximum depth: 122 m/400 ft.) features a lift station to convey wastewater (130 million gallons per day) to the treatment plant. Over 20,000 cubic yards (15,300m3) of concrete were treated with PENETRON ADMIX. 2 3 4 Image: MTA New York © 2013 Staying on track: No matter how large the project Even the largest civic projects benefit from PENETRON technology to waterproof and enhance the durability of concrete structures. The integrated nature of a crystalline system also provides a scheduling advantage. v 5 Reducing permeability: Dali Museum, USA Optimizing high performance Built to withstand a 165-mph hurricane, the Dali Museum used PENETRON ADMIX to elimina

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te water infiltration in unpainted walls and reduce permeability from seawater incursion during storms at this coastal location. with a low-permeability concrete design. An economical and environmentally friendly solution. By removing water from the concrete matrix, the life span and durability of concrete can be significantly increased. Adding a crystalline admixture to the concrete mix reduces permeability, increases density and promotes active self-healing. This is superior to traditional methods of producing low permeability concrete (manipulating the water-cement ratio and introducing passive pore blockers). A crystalline admixture is also more economical and environmentally friendly. Durable concrete is better concrete. Reducing permeability in concrete keeps water and waterborne contaminants out of the concrete matrix. The American Concrete Institute (ACI) in their *Report on Chemical Admixtures for Concrete clearly spells out the advantages of a crystalline waterproofing solu

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tion as “a superior product to reduce permeability in concrete under hydrostatic pressure (compared to hydrophobic pore blockers and colloidal silica) and thereby significantly increases the durability and lifetime of concrete structures.” * eport on Chemical Admixtures for Concrete (ACI 212.3R-10), November 2010 R v 6 4 Image: The Dali Museum. Worldwide rights © Fundació Gala-Salvador Dalí, 2014 / USA © Salvador Dalí Museum, Inc. Permeability exposes concrete. Concrete is naturally porous due to the nature of concrete placement that allows the presence of cracks, voids and capillaries. This allows water and waterborne contaminants to enter the concrete, either by capillary absorption or under hydrostatic pressure. Such permeability exposes concrete to deterioration and premature failure. Reducing permeability: Ferrari GES, Italy With expansive below ground levels in the new center for Ferrari’s Formula One team, PENETRON ADMIX was specified as the ideal waterproofing

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solution for a relatively high water table in order to resist the water pressure at the construction site. 7 Protecting concrete against. . .almost everything. Preventing corrosion, freeze-thaw damage, scaling and other problems Preventing problems to extend concrete life span. Using an integral waterproofing solution improves concrete durability and reduces permeability. This added protection also helps eliminate a number of potential issues that can seriously compromise and deteriorate the structure. The main reasons for concrete deterioration include: Corrosion of the reinforcement steel due to water penetration Damage from repeated freeze-thaw cycles Alkali-silica reactions (ASR) Attacks by various aggressive chemicals such as chlorides, sulfates and acids Damage from concrete scaling Self-healing. The PENETRON system provides concrete with the capacity to self-heal micro-cracks up to 0.4 mm throughout its service life. No further treatment or maintenance is required

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. v Preventing corrosion: Heritage Wharf, Bermuda This cruise ship pier in Bermuda needed critical repairs to worse-than-expected erosion damage. PENETRON ADMIX was used in the reinforced concrete marine wharf structures to protect the non-galvanized reinforcements. 8 Freeze/thaw resistance: Ohio National Bikeway, USA PENETRON technology reinforced the entire pedestrian/ bike tunnel. It also solved the overwhelming drainage problems and will prevent any future water penetration and damage to the historic tunnel. 9 A crystalline solution to concrete problems. The science behind PENETRON technology Waterproofing Concrete APPLIED TO A SURFACE A micro solution for a macro problem. Because water and waterborne contaminants penetrate concrete mainly through capillary absorption and hydrostatic pressure, countering this problem demands a “molecular level” solution. Our PENETRON crystalline waterproofing technology was developed and optimized over many years through careful micro

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engineering. The results speak for our success. 1) THIS IS HOW PENETRON TECHNOLOGY WORKS: 1. Typical concrete structure with moisture. 2) PENETRON is applied to positive or negative side. 3) The crystalline technology successively blocks moisture penetration. The PENETRON chemicals penetrate into the cracks, micro-cracks and capillary tracts of the concrete through osmosis, Brownian movement and dry particle reactions. ADDED TO A CONCRETE MIX 2. The PENETRON active ingredients react with 3. Water molecules (and harmful chemicals) can no longer pass through the concrete. However, air can still pass, allowing the concrete to breathe. This avoids the build-up of vapor pressure. 1) PENETRON ADMIX is added to the batch at the time of mixing. 2) The concrete sets and has integrated PENETRON protection. 10 5000 X 4. 1) 2) The crack and hole are drilled out. magnification SEALING CRACKS AND HOLES PENEPLUG is applied into the hole for instant results. 3) The cry

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stalline technology is activated in the presence of moisture. 4) The concrete structure is protected against moisture penetration. v concrete minerals to form insoluble crystals, which fill in cracks, pores and voids up to a width of 400 microns (0.4mm). This crystalline growth takes place deep inside the concrete structure relatively far from the point of application. In the absence of further moisture, the PENETRON components lie dormant. Should moisture reoccur at any time, the sealing process resumes automatically and advances deeper into the concrete. 3) PENECRETE MORTAR is used to seal the crack and remaining area of the hole. 4) The crystalline technology successively blocks moisture penetration. 11 Constant vigilance means constant improvement. Testing Water Penetration Under Pressure NBR 10.787/94 101.5 psi head pressure 1% ADMIX How our materials are tested and what the results mean for your project Permanent product development. All PENETRON products under

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go constant testing and critical evaluation—both on-site and in the lab—to ensure the consistency of results and enhanced performance. Only through constant efforts to be better can we ensure consistent and peerless quality and high performance—as well as to improve compliance with strict global production and testing standards. Working with experts. PENETRON formulations undergo continuous refinement by integrating the latest materials research from scientific testing labs and practical input from construction professionals in the field. Our products meet national and private standards—such as the NSF in the U.S.A., the CE/TÜV in Germany, the UK Board of Agrément and the NBR in Brazil—to meet all performance and environmental regulations. Experts confirm the results. PENETRON products are tested in a number of recognized international laboratories and certified to a wide range of international standards such as: DIN 1048, Nordtest, ASTM, CRD, Singapore Green Label, etc. A

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fter 1 week of water 1% ADMIX After 2 weeks of water 1% ADMIX After 3 weeks of water 1% ADMIX “ igorous and straightforward testing improves the breed: R PENETRON product development teams work closely with testing labs and concrete specialists to optimize the technology After 4 weeks of water 12 and permeability-reducing properties of our products.” 13 Why choose PENETRON? It’s more than just good waterproofing. Our commitment can help keep your project on track Focusing on the right things. Why do customers have the confidence that our solution is the most suitable for their project? It’s a matter of providing expertise during the selection process, testing samples, responding to any questions that arise, ensuring on-time delivery of the product and project site visits to see first-hand that the concrete performs as expected. It’s how we focus on the right things: listening and responding with honest explanations. The PENETRON advantage. This virtuous circle of dialo

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gue and response is an important part of how we work. We provide end-toend project support from the initial tender, through the construction phases to after-sales-service. But there are many other technical aspects that make a difference for your project. From the way we manufacture our products and how we package and deliver them to your site—performance at every stage is your advantage. From the factory. . . Our production facilities strive for the right results with comprehensive manufacturing and tracking controls. The production line is equipped with state-of-the-art equipment and samples from each production batch are saved to ensure consistent quality control and rapid response in case any questions arise. 14 v . . . to the construction site. We’re scrupulous about on-time delivery with the right product, whether to a supplier, the enduser or the customer. By taking care of the details, we can ensure performance and quality are always right—and your project stays on tra

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ck and on schedule. Meeting deadlines: Corredor Duarte, Santo Domingo This highway tunnel used a thinner (PENETRONenhanced) shotcrete layer applied directly behind the tunnel boring machine to minimize deformation of the rock layers and accelerate construction. ➤ “ ur teams ensure on-time delivery and carry out project site O visits to see first-hand that the concrete performs as expected." 15 Let’s make them last. A wide range of solutions ensures durable results Image credit: 123RF Stock Photo (123rf.com/profile_topdeq) Every project is different. Waterworld. Over 70% of our planet is covered by ocean water. Durable concrete structures will play a key role as human activities increasingly move into aggressive marine environments. PENETRON technology is an important part of the durability design of such structures. Not just a product, but a set of solutions. PENETRON does not simply “provide world-class products.” We work with the client to develop solutions based

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on both the demands of a particular job site and our know-how and experience in concrete technology. Our world-class products are a result of years of experience, a global network of specialists and proven expertise in optimizing the mix and performance of concrete. Many projects and a single goal. By combining the right products with the right application process, we can pinpoint the right solution with the best performance. PENETRON helps concrete suppliers and contractors deliver the right mix for the special concrete types that fulfill the construction industry’s increasingly demanding performance requirements. Name your project. Our solutions include a wide range of project types: concrete construction—our PENETRON ADMIX crystalline admixture and PENBAR SW New sealing compound for construction joints combine for an industry-leading solution Shotcrete—for both wet-mix and dry-mix applications, PENETRON ADMIX is effective even under highly adverse conditions Precast

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concrete—use of PENETRON technology ensures high-quality performance and durability in precast concrete elements Existing concrete structures—surface application of PENETRON ensures waterproofing and chemical protection, with PENESEAL PRO spray-on liquid sealer for hairline cracks Concrete repair—revitalizing damaged structures with PENECRETE MORTAR repair mortar and PENEPLUG cementitious compound stops active leaks, even under hydrostatic pressure Floor hardening—with our PENESEAL FH reactive penetrating sealer for concrete and masonry materials 16 17 Working to a budget is the way we work. Cost-effective solutions from PENETRON prevent cracks in your project budget Looking at the bottom line. The premature loss of concrete structures or the resulting (and unexpected) maintenance and repair costs can easily reach prohibitive levels that exceed the original construction costs. Also, the global supply chain faces growing material shortages, increasing costs a