Profile de dilatatie pentru podele industriale HCJ HC-Delta Sinus Slide

Limba: Engleza

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Tip documentatie: Fisa tehnica

HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 1 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Contents: Description ................................................................ 3-4 Features .............................................................. 5 Product overview ................................................. 6 Technical characteristics product sheets HC-Delta ................................................................ 7 HC-Delta +............................................................. 8 HC-Delta Sinus Slide® .......................................... 9 Accessories ......................................................... 10 Load Transfer ...................................................... 11 Tests ..........................

......................................... 12 Test set-up ............................................................. 12 Test results ............................................................. 12 Calculation example ............................................ 13-15 Installation instructions ........................................ 16-17 Maintenance and Finisching ................................ 18 Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 2 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Description The HC-Delta (+) (Sinus Slide®) construction and dilatation joint is composed of two continuous cold-rolled symmetrical profiles in SJ235JRG2 steel with a thickness of 5 mm. When it is put together, a steel plate of 70 x 10 mm is inserted between these two profiles. To anchor them in the concrete, these profiles are fitted on bo

th sides with anchor bolts ø10 and 125 mm long, which are automatically welded on, every 200 mm with upset butt welding. In the HC-Delta + and Sinus Slide® range, the anchor bolts are welded to the top and bottom as standard. HC-Delta + HC-Delta Sinus Slide® The profiles are connected with wing bolts with plastic nuts that should not be removed after installation. When installing at the yard, the steel plate, which protrudes by 15 mm, is inserted into the previous profile, to achieve a perfect join. The profile is manufactured in standard lengths of 3 m and is available in heights of between 120 and 300 mm. We supply customised solutions from 300 mm upwards. Due to their continuous form, these profiles prevent stress concentrations during the load transfer. Compared with discontinuous profiles, this means a better load transfer can be achieved. Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 3 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@

hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Description The patent pending Sinus Slide® joint with corrugated upper side in 5 mm thick steel ensures continuous support of passing wheels regardless of the direction, size and form of the wheel, from the placement of the joint to its maximum opening of 20 mm. By neutralising the striking impact of the wheels, forklift drivers experience unprecedented comfort. At the same time, maximum edge protection and load transfer are achieved, significantly reducing the chance of damage to the floor, the vehicle, or the goods being transported. This Sinus Slide® solution is especially recommended in thoroughfares and/or other areas of the floor that experience high forklift traffic. The Sinus Slide® Joints enables not only joint free floor slabs but the whole floor is experienced as Joint free. You can still see a joint but you don’t feel it anymore. This is a new age in indust

rial flooring technology. This shock-and vibration free crossing will prevent any damage on your floor and save the investor huge amounts on wear and tear of forklifts. Only with the replacement costs of wheels the payback period of the investment is less than one year. Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 4 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Features  Free horizontal movement of the industrial floor. When drying the poured concrete, the inevitable shrinkage is compensated for by the horizontal expansion of the HC-Delta (+) (Sinus Slide®) dilatation joint. This prevents cracks caused by the drying process. This cracking also occurs if the floor has been cut into too late, which is superfluous when fitting an expansion joint.  Preventing vertical movement. The minuscule tolerance between the profiles and the

connection with the 70 x 10 mm steel plate prevents any vertical movement between the various parts of the floor. The steel profiles also ensure the elastic behaviour of the joint.  Load transfer With forklift traffic, the HC-Delta expansion joints provides a transfer of loads from one floor section to another. This means that the floor is less subject to wear, the chance of damage is reduced, and the lifetime of the industrial floor is lengthened considerably. The Sinus Slide® version realize this load transfer is a noiseless and smoothly way. The wheels of the forklifts are sliding shock- and vibration free from one floor section to another. This creates an unprecedented level of comfort.  Maximum load The rigid steel structure ensures that the floor can withstand maximum load with minimum distortion.  Edge protection. The 5 mm thick steel profiles and especially the Sinus Slide® solution give maximum edge protection. The Sinus Slide® solution will not only create an unp

recedented level of comfort but will also avoid any crumbling of the edges of the floor sections.  Easy installation and compatible. The HC-Delta expansion joints are quite easy and quick to install according to the installation instructions given below in this technical documentation. The HC-Delta (+) is 100% compatible with the HC-Delta Sinus Slide® Joint for almost every available height.  Concrete formwork The HC-Delta profiles are fitted according to a layout plan with limited dimensions separating the various floor parts. The areas can then be poured and finished according to the day’s schedule.  Compliant with the European directive 2002/44/EC. The Sinus Slide® solution guarantees shock- and even vibration free transfer between two floor sections even with forklifts with very small and hard wheels. With this feature the HC-Sinus Slide® Joint is compliant with the European directive 2002/44/EC concerning exposures of workers to whole body vibrations. Technische fic

he HC-Delta (+) (Sinus Slide®) jointpagina. 5 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Product overview 1 2 HC-Delta joint 2 x 1 row of anchor bolts 3 HC-Delta + dilatation joint 2 x 2 rows of anchor bolts and adjustable strip HC-Delta Sinus Slide® joint 2 x 2 rows of anchor bolts and adjustable strip Technical properties of HC-Delta (+) Sinus Slide® joint 1 2 3 Thickness Steel quality Length Anchor bolts Production method 2 x 5 mm SJ235 JRG2 3m 3m 2.997 m Ø10 length 125 Ø10 length 125 Ø10 length 125 2 x 5 per m 2 x 10 per m 2 x 10 per m Automatically welded Automatically welded Automatically welded Cold-rolled symmetrical profiles to achieve optimal tolerance 70 x 10 mm steel plate in accordance with EN 10025 Steel finish Profile height Securing Natural Electrolytic galvanisation 85-300 mm 105-300 mm 105-300 mm Other dimen

sions on Other dimensions on Other dimensions on request request request Connected with M6 x 20 wing bolts and polyamide plastic nut. These connections should not be removed after fitting. The tensile force of the concrete breaks the connection with the polyamide nut. Both concrete with reinforcement mesh and glass fibre-reinforced concrete. Concrete reinforcement Accessories Intersections in L, T or X shape Helping tool Device for height adjustment and installation Variance in 1 mm / 3 m straightness of horizontal surface Variance in 2 mm / 3m straightness of vertical surface Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 6 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Technical characteristics HC-Delta standard Type HC-Delta 85 HC-Delta 95 HC-Delta 105 HC-Delta 120 HC-Delta 130 HC-Delta 140 HC-Delta 150 HC-Delta 160 HC-Delta 180 HC

-Delta 200 HC-Delta 220 HC-Delta 240 HC-Delta 260 HC-Delta 280 HC-Delta 300 Profileheight a (mm) 85 95 105 120 130 140 150 160 180 200 220 240 260 280 300 Floor thickness (mm) 90-100 100-110 110-120 130-140 140-150 150-160 160-170 170-180 190-200 205-220 225-240 245-260 265-280 285-300 305-320 b (mm) c (mm) Weight (kg/meter) 50 50 50 60 60 60 60 75 75 90 90 116 116 116 116 20 30 40 45 55 65 75 70 90 95 115 110 130 150 170 16.51 16.68 16.84 17.50 17.76 17.92 18.08 19.27 19.59 20.74 21.06 23.03 23.35 23.67 23.99 Maximum metres pro pallet 144 144 126 126 126 108 108 108 108 90 90 75 75 60 60 Compatible with HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® HC-Delta Sinus Slide® Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 7 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 3

23980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Technical characteristics HC-Delta + Profile height a (mm) 105 120 130 140 150 160 180 200 220 240 260 280 300 Type HC-Delta+ 105 HC-Delta+ 120 HC-Delta+ 130 HC-Delta+ 140 HC-Delta+ 150 HC-Delta+ 160 HC-Delta+ 180 HC-Delta+ 200 HC-Delta+ 220 HC-Delta+ 240 HC-Delta+ 260 HC-Delta+ 280 HC-Delta+ 300 Floor thickness (mm) b (мм) c (мм) 110-120 50 35 / 18,96 126 130-140 60 40 / 19,76 126 140-150 60 40 30 20,23 108 150-160 60 40 40 20,39 108 160-170 60 40 60 20,54 108 170-180 75 40 60 21.50 90 190-200 75 60 60 22.43 90 205-220 90 60 60 23.56 90 225-240 90 60 80 23.8 75 245-260 116 60 80 25.9 60 265-280 116 70 80 26.6 60 285-300 116 70 100 26.83 60 305-320 116 80 120 27.53 60 d (мм) Weight (kg/meter) Maximum metres pro pallet Compatible with HC-Delta Sinus Slide® 130 HC-Delta S

inus Slide® 140 HC-Delta Sinus Slide® 150 HC-Delta Sinus Slide® 160 HC-Delta Sinus Slide® 180 HC-Delta Sinus Slide® 200 HC-Delta Sinus Slide® 220 HC-Delta Sinus Slide® 240 HC-Delta Sinus Slide® 260 HC-Delta Sinus Slide® 280 HC-Delta Sinus Slide® 300 Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 8 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Technical Characteristics HC-Delta Sinus Slide® Profile height a (mm) Type Floorthickness (mm) b (мм) c (мм) d (мм) Weight (kg/meter) Maximum metres pro pallet 105 120 130 140 150 HC-Delta Sinus Slide® 105 HC-Delta Sinus Slide® 120 HC-Delta Sinus Slide® 130 HC-Delta Sinus Slide® 140 HC-Delta Sinus Slide® 150 110-120 130-140 140-150 150-160 160-170 35 50 60 60 60 70 70 70 80 80 / / / 30 40 20,31 21,76 22,73 23,89 24,04 108 108 108 90 90 HC-Delta + HC-Delta +

HC-Delta + 160 HC-Delta Sinus Slide® 160 170-180 75 80 30 25,33 90 HC-Delta + 180 HC-Delta Sinus Slide® 180 190-200 75 80 55 25,73 90 HC-Delta + 200 220 240 260 280 300 HC-Delta Sinus Slide® 200 HC-Delta Sinus Slide® 220 HC-Delta Sinus Slide® 240 HC-Delta Sinus Slide® 260 HC-Delta Sinus Slide® 280 HC-Delta Sinus Slide® 300 205-220 225-240 245-260 265-280 285-300 305-320 90 90 116 116 116 116 80 80 95 95 95 95 65 80 55 75 95 105 27,34 27,58 30,96 31,12 31,60 31,76 81 81 81 81 60 60 HC-Delta + HC-Delta + HC-Delta + HC-Delta + HC-Delta + HC-Delta + Compatible with Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 9 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Accessoires Crossings These are available in all dimensions in proportion to the profile used. X and T- crossings for traditional joints X, T and

L-crossings for Sinus Slide® joints Assembly assistance Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 10 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Load transfer The load transfer by the profile depends on a number of factors o The first factor is a position variable. This characterises the position of the load in relation to the joint and support.  Fv= P x (L-A) L o A second factor is the size of the load in relation to the thickness of the floor. Load transfer is only realised from the moment that the load is great enough to move or distort the floor part until any play between the parts is eliminated. Small load Large load o A third factor that influences load transfer is the foundation. If the foundation is solid, the loads will be supported by the foundation. If the floor is on bearing piles, the entire load has to be

borne by the profile. Unstable foundation Solid foundation If a load hits the edge of a plate, then the concrete tensions are roughly 50% higher than when a load is in the middle of the plate. The dilation joint compensates for this increase in height and, depending on the foundation and the position and size of the load, will transfer this load to the adjoining plate. Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 11 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Tests The capacity of these joints has been tested by the Magnel laboratory at the University of Ghent. Test set-up It was decided to test the joint without support to maximise the load transfer through the joint. The joint was fitted into a test specimen measuring 1 m x 1.05m. The joint opening measured 10 mm or 20 mm. For the concrete, one test was conducted with unrein

forced concrete (c30/37) and another with glass fibre-reinforced concrete with 45 kg fibre/m³. Test results Type Anchors On top/bottom Opening (mm) Steel fibrereinforced concrete (y/n) N Breaking strain kN 10 Concrete height (mm) 150 Hc-delta 140 On top Hc-delta 140 On top 20 150 N 90.5 Hc-delta + 160 Top/bottom 10 200 Y 235 Hc-delta + 160 Top/bottom 20 200 Y 199.5 99 Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 12 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet Calculation example Analysis of the various types of fracture the joint Technical details           Concrete thickness H: 160 mm Profile height: h= 140 mm. Anchor breaking strength: σank 450 N/mm2 Steel breaking strength σst = 350 N/mm2 Characteristic compression strength of the concrete fck = 25 N/mm2 Anchor diame

ter ø10 mm Load transfer 50% P = strength per length unit nank = Number of anchors per length unit ζ = shear stress Various kinds of fractures Hc-delta Hp with 2 x 1 row of pins 1. Concrete fracture due to shearing: P = 1/Load transfer * H * 2 * ζ where ζ = 0.05 x* fck / 1.5 P = 1/0.5 * 160 * 2 * 0.05 x 25 / 1.5 = 377 kN 2. Anchor fracture Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 13 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet P = 1/load transfer * (a * 2 * ζ + Aank* nank * ζ ank) where ζ ank= 0.8 x* σank P = 1/0.5 * (60 * 2 * 0.05 * 25 /1.5 + 102 * Л/4 * 5 * 0.8* 0.45) P = 424 kN 3. Profile fracture: P = 1/load transfer * A * ζ st where ζ st= 0.8 x* σst P = 1/0.5 * (1000 * 10 * 0.8* 0.350) P = 5,600 kN The maximum value in the event of fracture is 377 kN allowing for a load transfer of 50%. Hc-Delt

a + with 2 x 2 row of pins 1. Concrete fracture due to shearing: P = 1/Load transfer * H * 2 * ζ where ζ = 0.05 x* fck / 1.5 P = 1/0.5 * 160 * 2 * 0.05 x 25 / 1.5 = 377 kN 2. Anchor fracture P = 1/load transfer * (a * 2 * ζ + Aank* nank * ζ ank) where ζ ank= 0.8 x* σank P = 1/0.5 * (60 * 2 * 0.05 * 25 /1.5 + 102 * Л/4 * 10 * 0.8* 0.45) P = 707 kN Technische fiche HC-Delta (+) (Sinus Slide®) jointpagina. 14 of 18 Hengelhoefstraat 158 B 3600 GENK (Belgium) Tel +32 89 323980 info@hcjoints.be www.hcjoints.eu HC-Delta (+) (SinusSlide®) Expansion joint for industrial floor Technical sheet 3. Profile fracture: P = 1/load transfer * A * ζ st where ζ st= 0.8 x* σst P = 1/0.5 * (5 * 4 * 0.8* 350) P = 5,600 kN The maximum value in the event of fracture is 707 kN allowing for a load transfer of 50%. The fracture due to the concrete shearing only amounts to 377 kN, however. The values given in this example are only guideline values and should always be verified by a c