Catalog mortare, materiale speciale MAPEI
BUILDING SPECIALITY LINE
BUILDING SPECIALITY LINE
BUILDING SPECIALITY LINE
Mapei S.p.A. Via Cafiero, 22 20158 Milan - Italy Tel. +39-02-37673.1 Fax +39-02-37673.214 www.mapei.com mapei@mapei.it
C.P. MK 66033001 - (GB) 5/2009
Mapei S.p.A. Via Cafiero, 22 20158 Milano Tel. +39/02 37673.1 Fax +39/02 37673.214 www.mapei.com mapei@mapei.it
ADHESIVES • SEALANTS • CHEMICAL PRODUCTS FOR BUILDING
Building speciality line
Concrete, once thought to be indestructible, is subject to a series of heavy chemical, physical, biological and mechanical attacks which, in the long term, cause its deterioration. The rise in building costs means that it is almost always more convenient to restore it. Even in very serious situations. The same applies to the masonry of historic buildings or of new construction. Today, MAPEI can offer the most appropriate selection of materials for every kind of restoration work.
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Our Commitment To The Environment More than 150 MAPEI products assist Project Designe
rs and Contractors create innovative LEED (The Leadership in Energy and Environmental Design) certified projects, in compliance with the U.S. Green Building Council.
Thanks to more than sixty years of experience MAPEI has an enormous range of chemical products for building and major construction works: hydraulic binders, ready-mix mortars, waterproofing and protective agents, structural adhesives, flexible sealants and special renders. The right product for every situation; from dams to viaducts, from historic buildings to the construction for the future. For this reason MAPEI can answer any building or project requirement for the modern age construction as well as restoration programs. For further information on the products refer to the technical data sheets contained in the MAPEI Global Infonet DVD and on the MAPEI website www.mapei.com.
Substrate preparation
Repair of concrete
Repair of cracked concrete by injection and casting
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SOUNDPROOFING SYSTEMS FOR FLOORING Mape
silent Panel 8 Mapesilent Roll 8 Mapesilent Band 9 Mapesilent Door 9 Mapesilent Tape 9 SCREED PREPARATION AND REPAIRING Mapecem Mapecem Pronto Topcem Topcem Pronto Eporip Eporip Turbo Planicrete Mapefluid N200 Dynamon SX Mapefluid PZ500 PRIMERS Mapeprim SP Primer G Eporip Primer SN
PROTECTING REINFORCING RODS Mapefer Mapefer 1K REPAIRING WITH CONTROLLED SHRINKAGE MORTARS Mapegrout Thixotropic Mapegrout T40 Mapegrout T60 Mapegrout FMR Fibres FF Mapegrout Easy Flow GF Mapegrout BM Mapegrout Fast-Set Planitop 400 Planitop 430 Mapegrout Gunite Mapegrout Hi-Flow Mapegrout Hi-Flow GF Mapegrout Hi-Flow TI 20 Fibres R60 Mapegrout SV Mapegrout SV T Mapegrout SV Fiber Fibres R38 Gravel 3-5 Gravel 6-10 Mapestart 1 REPAIRING WITH CEMENTITIOUS BINDERS Stabilcem Stabilcem SCC Gravel 0-8 Gravel 0-15 REPAIRING WITH EPOXY RESINS Mapefloor EP19 Planigrout 300
22 22
10 10 11 11 12 12 13 14 15 15
16 16 17 17
SMOOTHING SCREEDS AND EXISTING FLOORING Ultraplan Eco 18 Ultraplan 19 Ultraplan Maxi 19 Plano
3 20 Fiberplan 20 Nivorapid 21 Latex Plus 21
23 24 25 25 25 26 26 26 27 27 28 28 28 29 29 30 30 30 31 31 31 31
Eporip Eporip Turbo Epojet Epojet LV Foamjet F Foamjet T Stabilcem
34 35 35 35 36 36 37
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32 32 33 33
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34 34
Smoothing concrete surfaces and renders
Structural reinforcement with FRP
Waterproofing
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Planitop 100 Planitop 200 Monofinish Mapefinish Mapelastic Mapelastic Smart Planitop 520 Planitop 530 Planitop 540 Planitop 560 Planitop 580 Planitop HDM Planitop HDM Maxi Adesilex FIS13 Elastocolor Rasante Elastocolor Rasante SF Elastocolor Net
38 38 39 39 39 40 40 40 41 41 41 42 42 42 43 43 43
Structural bonding with epoxy resins
CARBON AND GLASS FIBRE PLATES, BARS, PIPES AND FABRICS Carbotube 47 Injectors Ø23 47 Epojet 48 Maperod C 48 Maperod G 48 Carboplate 49 49 Adesilex PG1 Adesilex PG1 Rapido 49 Adesilex PG2 50 MapeWrap C UNI-AX 50 MapeWrap C UNI-AX HM 50 MapeWrap C BI-AX 50 MapeWrap C QUADRI-AX 51 MapeWrap C FIOCCO 52 MapeWrap G
UNI-AX 52 MapeWrap G QUADRI-AX 53 MapeWrap G FIOCCO 53 MapeWrap S FIOCCO 54 MapeWrap Primer 1 54 MapeWrap 11 55 MapeWrap 12 55 MapeWrap 21 55 MapeWrap 31 56 Mapegrid G 120 56 Mapegrid G 220 57 Planitop HDM 57 Planitop HDM Maxi 57
Adesilex PG1 Adesilex PG1 Rapido Adesilex PG2 Adesilex PG4 Eporip Epojet Epojet LV
44 44 45 45 46 46 46
Mapelastic Mapelastic Smart Mapelastic Foundation Monolastic Monolastic Ultra Elastocolor Waterproof Fibreglass Mesh Mapetex Sel Mapecoat BS 1 Idrosilex Idrosilex Pronto Mapegum WPS Mapegum EPX Mapegum EPX-T Aquaflex System Triblock P Triblock Finish Quartz 0.25 Quartz 0.5 Quartz 1.2 Quartz 1.9 Isamite Plastimul Primer Plastimul Plastimul 1K Super Plus Plastimul 2K Plastimul 2K Super Plastisol 1 Resfoam 1 KM Foamjet F Foamjet T Mapegel 50 Lamposilex Mapeproof Mapeproof LW Mapeproof CD Mapeproof Mastic Mapeproof Seal Mapeproof Swell
58 58 59 59 60 60 60 61 61 62 62 63 63 63 64 64 64 65 65 65 65 65 66 66 66 67 67 67 68 68 68 69 69 70 70 70 71 71 71
Dehum
idifying
Consolidating masonry and renders
External thermal insulation system
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DEHUMIDIFYING RENDERS Mape-Antique Rinzaffo 73 Mape-Antique MC 73 Mape-Antique CC 74 Mape-Antique LC 74 Mape-Antique FC 74 Mape-Antique FC/R 74 PoroMap Rinzaffo 75 PoroMap Intonaco 75 PoroMap Rinzaffo Macchina 76 PoroMap Intonaco Macchina 76 PoroMap Finitura 77 CHEMICAL BARRIERS Mapestop
Mape-Antique I Mape-Antique F21 Mape-Antique Strutturale Consolidante 8020 Primer 3296
80 80 81 81 81
77
Restoration of wooden structures
Bonding and smoothing foam bricks and expansive blocks
Adesilex FIS13 Mapetherm AR1 Mapetherm Ba4 Mapetherm Ba6 Mapetherm Ba8 Mapetherm Ba10 Mapetherm XPS 4 Mapetherm XPS 5 Mapetherm XPS 6 Mapetherm XPS 8 Mapetherm XPS 10 Mapetherm Glass 4 Mapetherm Glass 5 Mapetherm Glass 6 Mapetherm Glass 8 Mapetherm Glass 10 Mapetherm Cork 4 Mapetherm Cork 5 Mapetherm Cork 6 Mapetherm Cork 8 Mapetherm Cork 10 Mapetherm EPS 4 Mapetherm EPS 5 Mapetherm EPS 6 Mapetherm EPS 8 Mapetherm EPS 10 M
apetherm FIX 9 Mapetherm FIX 60 Mapetherm FIX 80 Mapetherm FIX 100 Mapetherm FIX B Mapetherm Net Mapetherm Profil
83 83 84 84 84 84 84 84 84 84 84 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 86 86 86 86 87 87 87
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Mapewood Primer 100 Mapewood Gel 120 Mapewood Paste 140
78 79 79
Porocol Adesilex P4
82 82
Protecting and decorating concrete and renders
Asbestos cement treatment
Anchoring
Antipluviol Antipluviol W Antipluviol S Malech Elastocolor Primer Elastocolor Paint Elastocolor Net Elastocolor Rasante Elastocolor Rasante SF Silancolor Cleaner Plus Silancolor Primer Silancolor Primer Plus Silancolor Paint Silancolor Paint Plus Silancolor Tonachino Silancolor Base Coat Silancolor Graffiato Silexcolor Primer Silexcolor Base Coat Silexcolor Paint Silexcolor Tonachino Silexcolor Marmorino Silexcolor Graffiato Quarzolite Paint Quarzolite Base Coat Quarzolite Graffiato Quarzolite Tonachino Colorite Performance Colorite Beton Mapecoat W Mapecoat T Mapecoat I 24 Mapecoat DW25 Dur
esil EB
88 88 89 89 90 90 90 91 91 92 92 93 93 94 94 95 95 95 96 96 96 97 97 98 98 99 99 99 100 100 100 101 101 101
Vinavil 03V Aquaflex System
102 102
Mapegrout SV Mapegrout SV T Mapefill Mapefill R Planigrout 300 Stabilcem T
104 104 105 105 106 106
Anti-graffiti treatments
Fixing and filling
WallGard Graffiti Barrier WallGard Graffiti Remover Gel
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103 103
RAPID FIXING Lampocem Mapegrout SV Mapegrout SV T
107 108 108
Joining PVC pipes
Industrial flooring
Repairing sewerage systems
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Adesilex T Adesilex T Super
109 109
Biblock Triblock P Primer MF Primer SN Mesh 320 Mapefloor I 300 SL Mapefloor I 300 SL TRP Mapefloor I 320 SL CONCEPT Mapefloor I 350 SL Mapefloor PU 400 Mapefloor PU 410 Mapefloor CPU/MF Mapefloor CPU/HD Mapefloor I 500 W Mapecoat I 600 W Mapefloor I 900 Mapefloor I 910 Quartz 0.25 Quartz 0.5 Quartz 1.2 Quartz 1.9 Mapecolor Paste Mapecoat I 620 W Mapecoat I 24 Mapefloor Finish 50 Mapefloor Finish 51 Mapefloor Finish 52 W Mapefloor Filler Mapef
loor Cleaner ED Mapefloor Wax Remover Mapelux Lucida Mapelux Opaca Mapefloor Maintenance Kit Additix PE Ultratop Dynastone Color
110 110 111 111 112 112 113 113 113 114 114 114 115 115 115 116 116 116 116 116 116 117 117 117 118 118 119 119 120 120 120 121 121 121 122 123
REPAIRING WITH CEMENTITIOUS MORTARS Sewament 3 Primer 124 Sewament 10 125 Sewament 40 125 Sewament 100 125 INSTALLATION OF ACIDRESISTANT COATINGS Sewament 1 126 Sewament 2 126
Sealing and waterproofing expansion joints and cold joints
Admixtures for mortars and concrete
Curing agents
Mapefoam Mapesil AC Mapesil BM Mapesil LM Mapesil Z Mapeflex AC4 Mapeflex PU20 Mapeflex PU30 Primer AS Primer M Mapeflex PU40 Mapeflex PU45 Mapeflex PU50 SL Mapeflex PB25 Mapeflex PB27 Mapeband Mapeband TPE Adesilex PG4 Idrostop Idrostop Mastic Idrostop B25 Idrostop PVC BI Idrostop PVC BE
127 127 128 128 129 129 130 130 131 131 131 132 132 132 133 133 133 134 134 134 135 135 135
Planicrete Mapeplast PT1 Idrosilex Mapeplast SF Ant
ifreeze S Expancrete Mapecure SRA Mapestart 1 Rescon T Mapeplast UW
136 136 137 137 137 138 138 138 139 139
Elastocolor Primer Mapecure CA Mapecure E Biblock Mapecure S Mapecure SRA
140 140 140 141 141 141
Form release agents
Alphabetical index of products
DMA 1000 Form Release Agent DMA 2000 Form Release Agent DMA 3000 Form Release Agent
142 143 143
Additix PE 121 Adesilex FIS13 42/83 Adesilex P4 82 Adesilex PG1 44/49 Adesilex PG1 Rapido 44/49 Adesilex PG2 45/50 Adesilex PG4 45/134 Adesilex T 109 Adesilex T Super 109 Antifreeze S 137 Antipluviol 88 Antipluviol S 89 Antipluviol W 88 Aquaflex System 64/102 Biblock 110/141 Carboplate 49 Carbotube 47 Colorite Beton 100 Colorite Performance 99 Consolidante 8020 81 DMA 1000 Form Release Agent 142 DMA 2000 Form Release Agent 143 DMA 3000 Form Release Agent 143 Duresil EB 101 Dynamon SX 15 Dynastone Color 123 Elastocolor Paint 90 Elastocolor Net 43/90 Elastocolor Primer 90/140 Elastocolor Rasante 43/91 Elastocolor Rasante SF 43/91 El
astocolor Waterproof 60 Epojet 35/46/48 Epojet LV 35/46 Eporip 12/17/34/46 Eporip Turbo 12/35 Expancrete 138 Fiberplan 20 Fibreglass Mesh 60 Fibres FF 25 Fibres R38 31 Fibres R60 29 Foamjet F 36/68 Foamjet T 36/68 Gravel 0-8 33 Gravel 0-15 33 Gravel 3-5 31 Gravel 6-10 31 Idrosilex 62/137 Idrosilex Pronto 62 Idrostop 134 Idrostop B25 135 Idrostop Mastic 134 Idrostop PVC BE 135 Idrostop PVC BI 135 Injectors Ø23 47 Isamite 65 Lampocem 107 Lamposilex 69 Latex Plus 21
Malech 89 Mape-Antique CC 74 Mape-Antique F21 80 Mape-Antique FC 74 Mape-Antique FC/R 74 Mape-Antique I 80 Mape-Antique LC 74 Mape-Antique MC 73 Mape-Antique Rinzaffo 73 Mape-Antique Strutturale 81 Mapeband 133 Mapeband TPE 133 Mapecem 10 Mapecem Pronto 10 Mapecoat BS 1 61 Mapecoat DW25 101 Mapecoat I 24 101/117 Mapecoat I 600 W 115 Mapecoat I 620 W 117 Mapecoat T 100 Mapecoat W 100 Mapecolor Paste 117 Mapecure CA 140 Mapecure E 140 Mapecure S 141 Mapecure SRA 138/141 Mapefer 22 Mapefer 1K 22 Mapefill 105 Mapefill R 105 Mape
finish 39 Mapeflex AC4 129 Mapeflex PB25 132 Mapeflex PB27 133 Mapeflex PU20 130 Mapeflex PU30 130 Mapeflex PU40 131 Mapeflex PU45 132 Mapeflex PU50 SL 132 Mapefloor Cleaner ED 120 Mapefloor CPU/HD 115 Mapefloor CPU/MF 114 Mapefloor EP19 34 Mapefloor Filler 119 Mapefloor Finish 50 118 Mapefloor Finish 51 118 Mapefloor Finish 52 W 119 Mapefloor I 300 SL 112 Mapefloor I 300 SL TRP 113 Mapefloor I 320 SL CONCEPT 113 Mapefloor I 350 SL 113 Mapefloor I 500 W 115 Mapefloor I 900 116 Mapefloor I 910 116 Mapefloor Maintenance Kit 121 Mapefloor PU 400 114 Mapefloor PU 410 114 Mapefloor Wax Remover 120 Mapefluid N200 14 Mapefluid PZ500 15
Mapefoam 127 Mapegel 50 69 Mapegrid G 120 56 Mapegrid G 220 57 Mapegrout BM 26 Mapegrout Hi-Flow 28 Mapegrout Hi-Flow GF 28 Mapegrout Easy Flow GF 26 Mapegrout Fast-Set 26 Mapegrout FMR 25 Mapegrout Gunite 28 Mapegrout Hi-Flow TI 20 29 Mapegrout SV 30/104/108 Mapegrout SV Fiber 30 Mapegrout SV T 30/104/108 Mapegrout T40 24 Mapegrout T60 25 Mapegrout Thixotrop
ic 23 Mapegum EPX 63 Mapegum EPX-T 63 Mapegum WPS 63 Mapelastic 39/58 Mapelastic Foundation 59 Mapelastic Smart 40/58 Mapelux Lucida 120 Mapelux Opaca 121 Mapeplast PT1 136 Mapeplast SF 137 Mapeplast UW 139 Mapeprim SP 16 Mapeproof 70 Mapeproof CD 70 Mapeproof LW 70 Mapeproof Mastic 71 Mapeproof Seal 71 Mapeproof Swell 71 Maperod C 48 Maperod G 48 Mapesil AC 127 Mapesil BM 128 Mapesil LM 128 Mapesil Z 129 Mapesilent Band 9 Mapesilent Door 9 Mapesilent Panel 8 Mapesilent Roll 8 Mapesilent Tape 9 Mapestart 1 31/138 Mapestop 77 Mapetex Sel 61 Mapetherm AR1 83 Mapetherm Ba4 84 Mapetherm Ba6 84 Mapetherm Ba8 84 Mapetherm Ba10 84 Mapetherm Cork 4 85 Mapetherm Cork 5 85 Mapetherm Cork 6 85 Mapetherm Cork 8 85 Mapetherm Cork 10 85
Mapetherm EPS 4 Mapetherm EPS 5 Mapetherm EPS 6 Mapetherm EPS 8 Mapetherm EPS 10 Mapetherm FIX 9 Mapetherm FIX 60 Mapetherm FIX 80 Mapetherm FIX 100 Mapetherm FIX B Mapetherm Glass 4 Mapetherm Glass 5 Mapetherm Glass 6 Mapetherm Glass 8 Mapetherm Glass 10 Mapetherm
Net Mapetherm Profil Mapetherm XPS 4 Mapetherm XPS 5 Mapetherm XPS 6 Mapetherm XPS 8 Mapetherm XPS 10 Mapewood Gel 120 Mapewood Paste 140 Mapewood Primer 100 MapeWrap 11 MapeWrap 12 MapeWrap 21 MapeWrap 31 MapeWrap C BI-AX MapeWrap C FIOCCO MapeWrap C QUADRI-AX MapeWrap C UNI-AX MapeWrap C UNI-AX HM MapeWrap G FIOCCO MapeWrap G QUADRI-AX MapeWrap G UNI-AX MapeWrap Primer 1 MapeWrap S FIOCCO Mesh 320 Monofinish Monolastic Monolastic Ultra Nivorapid Planicrete Planigrout 300 Planitop 100 Planitop 200 Planitop 400 Planitop 430 Planitop 520 Planitop 530 Planitop 540 Planitop 560 Planitop 580 Planitop HDM Planitop HDM Maxi Plano 3 Plastimul Plastimul 1K Super Plus
85 85 85 85 85 86 86 86 86 87 85 85 85 85 85 87 87 84 84 84 84 84 79 79 78 55 55 55 56 50 52 51 50 50 53 53 52 54 54 112 39 59 60 21 13/136 34/106 38 38 27 27 40 40 41 41 41 42/57 42/57 20 66 66
Plastimul 2K 67 Plastimul 2K Super 67 Plastimul Primer 66 Plastisol 1 67 Porocol 82 PoroMap Finitura 77 PoroMap Intonaco 75 PoroMap Int
onaco Macchina 76 PoroMap Rinzaffo 75 PoroMap Rinzaffo Macchina 76 Primer 3296 81 Primer AS 131 Primer G 16 Primer M 131 Primer MF 111 Primer SN 17/111 Quartz 0.25 65/116 Quartz 0.5 65/116 Quartz 1.2 65/116 Quartz 1.9 65/116 Quarzolite Base Coat 98 Quarzolite Graffiato 99 Quarzolite Paint 98 Quarzolite Tonachino 99 Rescon T 139 Resfoam 1 KM 68 Sewament 1 126 Sewament 2 126 Sewament 3 Primer 124 Sewament 10 125 Sewament 40 125 Sewament 100 125 Silancolor Base Coat 95 Silancolor Cleaner Plus 92 Silancolor Graffiato 95 Silancolor Paint 93 Silancolor Paint Plus 94 Silancolor Primer 92 Silancolor Primer Plus 93 Silancolor Tonachino 94 Silexcolor Base Coat 96 Silexcolor Graffiato 97 Silexcolor Marmorino 97 Silexcolor Paint 96 Silexcolor Primer 95 Silexcolor Tonachino 96 Stabilcem 32/37 Stabilcem SCC 32 Stabilcem T 106 Topcem 11 Topcem Pronto 11 Triblock Finish 64 Triblock P 64/110 Ultraplan 19 Ultraplan Eco 18 Ultraplan Maxi 19 Ultratop 122 Vinavil 03V 102 WallGard Graffiti Barrier 103 WallG
ard Graffiti Remover Gel 103
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Soundproofing systems for flooring
New New
Mapesilent Panel
Mapesilent Roll
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Soundproofing system for floating screeds. Each Mapesilent Panel is composed of a bitumen and special polymer-based elasto-plastomeric membrane with a polyester reinforcement layer, sandwiched together with a resilient layer of polyester fibre. Where to use: Mapesilent Panel is used to form an efficient soundproofing system on all types of floor slab according to DPCM 5.12.97. Mapesilent Panel is applied between the structure and the floating screed prior to laying all types of flooring materials. Technical data: Tensile strength: – longitudinal: 700 N/50 mm; – transvers: 500 N/50 mm. Resistance to impact: 900 mm. Resistance to static perforation: 15 kg. Impermeability to water: > 100 kPa. Fire resistance: F. Apparent dynamic rigidity (S’t): 11 MN/m3. Dynamic rigidity for calculation purposes (S’): 22 MN/m3. Reduction of noise caused by footsteps (∆ L’nw): 27.7
dB. Thermal resistance (R): 0.13 m2 K/W. Thickness: 13 mm. Format: 1000 mm x 1000 mm tiles. Weight: 5 kg/m2. Packaging pallets containing 75 m2.
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Soundproofing system for floating screeds consisting of a bitumen and special polymer-based elasto-plastomeric membrane with a polyester reinforcement layer, sandwiched together with a resilient layer of polyester fibre and a surface dressed with a layer of blue non-woven polypropylene fabric. Technical data: Tensile strength: – longitudinal: 700 N/50 mm; – transvers: 500 N/50 mm. Impact resistance: 900 mm. Resistance to static perforation: 15 kg. Impermeability to water: > 100 kPa. Fire resistance: F. Apparent dynamic rigidity (S’t): 15 MN/m3. Dynamic rigidity for calculation purposes (S’): 47 MN/m3. Reduction of noise caused by footsteps (∆ L’nw): 22.8 dB. Thermal resistance (R): 0.145 m2 K/W. Thickness: 8 mm. Format: 1 x 10 m rolls. Weight: 1.8 kg/m2. Packaging 10 m x 1 m-wide rolls.
S U B S T R AT E P R E PA R AT I O N
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New
New
New
Mapesilent Band
Mapesilent Door
Mapesilent Tape
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L-shaped adhesive, closed-cell, expanded polyethylene membrane applied to perimeter walls around the edges of interruptions which pass through screeds to prevent the formation of acoustic bridges. Where to use: Mapesilent Band is applied to all the walls around the perimeter of the screed, to form a soundproofing system with Mapesilent Roll or Mapesilent Panel, and around all the edges of interruptions which pass through the screed to avoid the formation of acoustic bridges. Technical data: Thickness: 6 mm. Width of base: 50 mm. Height: 100 mm. Length: 2 m. Packaging cardboard boxes containing 110 or 200 pieces 100 mm high and 200 cm long.
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U-shaped adhesive, closed-cell, expanded polyethylene membrane applied in correspondence with openings in perimeter walls to avoid the formation of acoustic bridges. Where to use: Mapesilent Door is applied to all the openings in perimeter walls around the screed, to form a soun
dproofing system with Mapesilent Roll or Mapesilent Panel. Technical data: Thickness: 6 mm. Width of base: 50 mm. Pitch: 105-110 mm. Height: 100 mm. Length: 90-100 mm. Packaging cardboard boxes containing 30 pieces.
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Adhesive butyl rubber sealant tape with a silver-coloured surface. Where to use: Mapesilent Tape is used for sealing the overlapping of different pieces of Mapesilent Band, covering and joining the overlapping between Mapesilent Band and Mapesilent Roll and sealing the joints between Mapesilent Panel tiles and Mapesilent Roll sheets. Technical data: Thickness: 0.6 mm. Width: 75 mm. Length: 10 metres. Packaging 10 m rolls.
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Screed preparation and repairing
Mapecem Mapecem Pronto
Special fast setting hydraulic binder for the preparation of fast-drying screeds (24 hours) with controlled shrinkage. Formation of floating and bonded screeds on both existing and new slabs for the installation of moisture-sensitive floors (wood, PVC, linoleum, carpet, rubber) or any other
flooring where fast-drying for a rapid laying is required. Mapecem must always be mixed with graded aggregates. Bonded screeds (up to 35 mm thick) and patching require the application of an anchoring slurry made up of Mapecem and Planicrete. For floating screeds (at least 4 cm thick) lay a polyethylene sheet beforehand; for a thickness of 4-5 cm the aggregates must be graded from 0 to 8 mm in diameter. Consumption 3.5-4.5 kg/m2 per cm of thickness. Packaging 20 kg bags.
Ready-to-use pre-packed mortar for fast-setting and drying (24 hours) screeds with controlled shrinkage. Formation of both floating and bonded screeds on existing and new slabs for the installation of ceramic tiles, stone material, wood, rubber, carpet or any other type of flooring where fast drying or immediate laying is required. Mapecem Pronto is ready-to-use and must be mixed just with water. Mapecem Pronto is the ideal solution where good quality graded aggregate is hard to find or for job sites such as those in c
ity centres where the logistics involved in mixing conventional binders can be difficult. It can be used for screeds in interiors and exteriors. Bonded screeds and patching (thicknesses less than 3.5 cm) require the application of an anchoring slurry made up of Mapecem Pronto and Planicrete beforehand. Floating screeds (thicknesses more than 3.5 cm ) must be laid over a polyethylene sheet. Consumption 20-25 kg/m2 per cm of thickness. Packaging 25 kg bags.
EN 13813
S U B S T R AT E P R E PA R AT I O N
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Topcem
Topcem Pronto
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Normal setting rapid-drying (4 days) special hydraulic binder for screeds. Formation of floating and bonded screeds on old and new slabs for the installation of wood, PVC, linoleum, ceramic tiles, natural stone, carpets or any other flooring where rapid drying is required for short installation times. Suitable for interior and exterior use. Topcem, mixed with suitably graded aggregates and water, hardens within 24 hours and is completely dry, whatever the t
hickness, within 4 days. Consumption 2-2.5 kg/m2 per cm of thickness. Packaging 20 kg bags. Ready-to-use, pre-packed, normalsetting mortar with controlled shrinkage for fast-drying screeds (4 days). Formation of floating and bonded screeds on new or old slabs for the installation of moisture-sensitive flooring (wood, PVC, linoleum, carpet, rubber, etc.) or any other type of flooring where fast-drying screeds are required for a rapid laying. Topcem Pronto is ready-to-use. Just mix with water. Topcem Pronto is the ideal solution where good quality graded aggregate is hard to find or for city centres where the logistics involved in mixing conventional binders can be difficult. Topcem Pronto can be used in interiors and exteriors for screeds up to 60 mm thick. Bonded screeds and patching (less than 40 mm thick) require the application, beforehand, of a bonding slurry of Topcem Pronto and Planicrete. Floating screeds (more than 40 mm thick) must be poured over polyethylene sheeting. Consump
tion 18-20 kg/m2 per cm of thickness, depending on tamping. Packaging 25 kg bags.
EN 13813
SISTINE HALLS - Vatican City Products used: GRANIRAPID, ULTRACOLOR and MAPEFLEX PU21 were used to install porcelain tiles over MAPECEM screed
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Eporip
Eporip Turbo
Two-component epoxy based adhesive for cold joints and monolithic sealing of cracks in screeds. Eporip is used to bond “fresh” concrete to old concrete, Mapecem screeds or Ultratop flooring with a cementitious substrate. It can also be used, by pouring, to seal cracks in floors and to make rigid waterproof joints. Eporip is supplied as two pre-measured components which must be mixed together until completely homogeneous. Eporip has low viscosity and is easily applied with a brush both horizontally and vertically onto perfectly clean and solid substrates. Concrete should be poured within 3 hours after applying Eporip (at temperatures around +20°C). Consumption – cold joints: 0.5-2 kg/m2; – sealing of cracks: 1.35 kg/dm3
of cavity to be filled. Packaging 10 kg (A+B) and 2 kg (A+B).
Very fast hardening two-component polyester resin. Applications: • sealing cracks in screeds; • by adding dry sand, Eporip Turbo can be used to manufacture mortars for small repairs. Eporip Turbo hardens in approximately 20 minutes. Consumption 1.7 kg per dm3 of cavity to be filled. Packaging 508 g metal jars (Part A: 500 g; Part B: 8 g).
S U B S T R AT E P R E PA R AT I O N
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Planicrete
Synthetic rubber latex for improving adhesion of cementitious mortars. Planicrete is a latex based on synthetic polymers, which cannot be re-emulsified in water after hardening and are also resistant to saponification. When added to mortars, screeds and renders, it increases mechanical strength and adhesion to the substrate. For the preparation of adhesive slurries, dilute 1 part of Planicrete with 1 part water and then mix the solution with 3 parts cement, while for the preparation of renders and screeds, dilute 1 part of Planic
rete with 2 or 3 parts of water. Mix with sand and cement, then place it. Planicrete can be mixed with Mapecem, Mapecem Pronto, Topcem and Topcem Pronto as a bonding slurry. Consumption – for the preparation of adhesive slurries: 100-150 g/m2; – for the preparation of screeds and renders: 50-80 kg/m3. Packaging 25 - 10 - 5 - 1 kg drums.
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Mapefluid N200
Superplasticiser for concrete. Mapefluid N200 is used to manufacture concrete with high fluidity (consistency class S4 and S5 according to EN 206-1) and a high performance in service. Mapefluid N200 is suitable for all those applications (precast, ready mix and pumpable concrete) that require a long period of workability and a low w/c ratio. Mapefluid N200 can also be used for manufacturing no-slump concrete for screeds, by just reducing the w/c ratio. Mapefluid N200 is a brown-coloured liquid admixture with a base of active polymers in water solution that disperse cement grains. Add Mapefluid N200 directly to the mixture after
all the other ingredients (cement, aggregates, water). Mapefluid N200 can also be diluted into the mixing water beforehand but its superplasticising action is less effective. Dosage 0.5 to 1.5 l per 100 kg of cement. Packaging 200 l, 25 and 10 kg drums - 1000 l tanks. Also available in bulk on request.
EN 934-2 T 3.1-3.2
S U B S T R AT E P R E PA R AT I O N
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Dynamon SX
Mapefluid PZ500
Superplasticizer based on modified acrylic polymer for concrete with strong water reduction for traditional and self-compacting concrete. Dynamon SX is a high performance admixture based on modified acrylic polymer. Dynamon SX is especially suitable for the ready mix concrete industry and wherever a strong water reduction is required along with an excellent slump retention and development of mechanical strengths of the mixture. Dynamon SX, in combination with the viscosity modifying agents Viscofluid SCC or Viscofluid SCC/10, can produce self-compacting concrete without bleeding and segregation.
Add Dynamon SX directly to the mixture after all the other ingredients (cement, aggregates, water). Dosage 0.5-2 l per 100 kg of cement for traditional concrete or on fine parts (0.1 mm diameter) for self-compacting concrete. Packaging 200 l drums - 1000 l tanks. Also available in bulk on request.
Superplasticiser with pozzolanic effect for high quality and chemical resistant mortar and concrete. Mapefluid PZ500 is used to produce durable concrete that is resistant to sulphate attack (water and soil), chlorinated water and carbon dioxide. Mapefluid PZ500 can compensate for low cement factor aiding pumping operations and reducing any risk of segregation. Mapefluid PZ500 is also suitable to produce no-slump concrete for screeds, by just reducing the w/c ratio. Mapefluid PZ500 improves all properties of the concrete. It provides a better cohesion of the fresh concrete, higher mechanical strengths, better waterproofing and durability against liquid and gaseous aggressive agents. Mapeflui
d PZ500 must be added to the dry components of the mix (cement and aggregate) before the batching water. The Mapefluid PZ500 mix is placed and worked like normal concrete. Dosage 20-60 kg/m3 of mix. Packaging 11 kg bags. 800 kg big bags are available on request.
EN 934-2 T 3.1-3.2
EN 934-2 T 3.1-3.2-9
Piazza 1° Maggio - Cattolica - Italy MAPEFLUID PZ500 admixture was used to make the traditional screeds
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Primers
Mapeprim SP Primer G
*
Two-component solvent-free primer. Mapeprim SP improves the bonding of smoothing and levelling compounds such as Ultraplan, Ultratop and Planolit on gypsum and anhydrite, on very smooth and compact substrates such as ceramic tiles and natural stone. Wait until Mapeprim SP becomes transparent before applying the levelling compounds. Use Mapeprim SP only on dry substrates and not subject to rising damp. Consumption 100-200 g/m2. Packaging 8 kg kits (A+B); 4 kg kits (A+B). Synthetic resin based primer in water dispersion. Treating gypsum or anhydri
te surfaces prior to the installation of ceramic tiles and stone material or before levelling or self-levelling flooring with Ultratop. The surfaces to be treated must be clean and porous. Dilute Primer G with water from 1:1 to 1:3 to fix the residual dusting and to provide even absorption of substrates prior to levelling or laying. Diluite Primer G with water 1:1 for the first coat and 1:1 to 1:2 for the second coat when used as a primer for Ultratop. Apply on perfectly dry gypsum or anhydrite surfaces (residual moisture content less than 0.5%). Consumption 100-200 g/m2 depending on use. Packaging 25-10-5 kg drums and 12x1 kg packs.
S U B S T R AT E P R E PA R AT I O N
17
Eporip
Primer SN
Two-component epoxy based adhesive for cold joints and monolithic sealing of cracks in screeds. Eporip is used to bond “fresh” concrete to old concrete, Mapecem screeds or Ultratop flooring. It can also be used, by pouring, to seal cracks in floors and to make rigid waterproof joints. Epori
p is supplied as two pre-measured components which must be mixed together until completely homogeneous. Eporip has low viscosity and is easily applied with a brush both horizontally and vertically onto perfectly clean and solid substrates. Concrete should be poured within 3 hours after applying Eporip (at temperatures around +20°C). Consumption – cold joints: 0.5-2 kg/m2; – sealing of cracks: 1.35 kg/dm3 of cavity to be filled. Packaging 10 kg (A+B) and 2 kg (A+B).
Two-component, solvent-free epoxy filling primer. Primer SN is a two-component, solventfree epoxy resin-based filling primer. It is used to improve the bonding of epoxy and polyurethane Mapefloor Systems and is used for protecting and coating industrial floors in concrete and cement terrazzo. Primer SN is characterised by its capacity to penetrate well into the substrate and may also be used on substrates which are slightly damp (maximum humidity level 4%). It is also possible to carry out a preliminary levelling out o
f surfaces which have a slightly rough finish, by applying a single coat of Primer SN blended with up to a maximum of 50% of Quartz 0.5. If necessary (in the presence of cracking, mixed substrates, such as concrete/ceramic or concrete/natural stone, etc.), the layer may be reinforced using Primer SN with Mesh 320 glass fibre mesh, in order to evenly distribute any stresses generated in the substrate. Primer SN may also be used instead of Primer G or Mapeprim SP to prime substrates, before applying Ultratop cementitious-based self-levelling mortar when laying wear-resistant industrial and domestic floors. After mixing the two pre-dosed components which make up Primer SN, apply the product using either a metal trowel or smooth rake onto the substrate which has been correctly prepared. Immediately after application, sprinkle the fresh surface with Quartz 0.5, to guarantee perfect bonding of the successive Mapefloor System resin dressing coats, or with Quartz 1.2, if the floor is to be tre
ated with Ultratop. Consumption 0.3-0.6 kg/m2 per coat, according to the absorption and characteristics of the substrate. Packaging 20 kg kits: component A = 16 kg; component B = 4 kg.
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Smoothing screeds and existing flooring
Ultraplan Eco
*
Ultra-fast hardening self-levelling smoothing compound for thicknesses from 1 to 10 mm per coat with a very low VOC content. Interior levelling on new or existing substrates, ready to receive all kinds of flooring where the maximum resistance to loads and traffic is required, as long as the floors are sound, dry, clean and not subject to rising damp. Ultraplan Eco is applied in thicknesses up to 10 mm per coat with a trowel or pump. When applying over timber floors the minimum thickness should be 3 mm. The timber floor must be treated first with a coat of Mapeprim SP and a fibreglass mesh must be stapled to the existing floor. Apply Ultraplan Eco in a layer of at least 5 mm thick. Consumption 16 kg/m2 per cm of thickness. Packaging 23 kg bags
.
C25-F7 2
LEVELLING COMPOUNDS
EN 13813
S U B S T R AT E P R E PA R AT I O N
19
Ultraplan
Ultraplan Maxi
*
Ultra-fast hardening self-levelling smoothing compound for thicknesses from 1 to 10 mm per coat. Interior levelling on new or existing substrates, ready to receive all kinds of flooring where the maximum resistance to loads and traffic is required, as long as the floors are sound, dry, clean and not subject to rising damp. Ultraplan is applied in thicknesses up to 10 mm per coat with a trowel or pump. When applying over timber floors the minimum thickness should be 3 mm. The timber floor must be treated first with a coat of Mapeprim SP and a fibreglass mesh must be stapled to the existing floor. Apply Ultraplan in a layer of at least 5 mm thick. Consumption 16 kg/m2 per cm of thickness. Packaging 23 kg bags.
*
Ultra-fast hardening self-levelling smoothing compound for thicknesses from 3 to 30 mm per coat. Interior levelling on new or existing substrates, ready to receive
all kinds of flooring where the maximum resistance to loads and traffic is required, as long as the floors are sound, dry, clean and not subject to rising damp. Ultraplan Maxi is applied in coats from 3 to 30 mm thick with a trowel or a pump. Consumption 17 kg/m2 per cm of thickness. Packaging 25 kg bags.
C30-F7 2
LEVELLING COMPOUNDS
C35-F7 2
LEVELLING COMPOUNDS
EN 13813
EN 13813
POSTGIROBYGGET - Oslo - Norway Products used: Rescon MAPEI primers and self-levelling compounds
20
Plano 3
Fiberplan
Fast hardening self-levelling smoothing compound. Interior levelling on new or existing substrates, ready to receive all kinds of flooring where a good resistance to traffic loads is required as long as the floors are sound, dry, clean and not subject to rising damp. Particularly suitable for the preparation of substrates for raising floors. Apply in coats from 3 to 10 mm with a trowel or pump. Consumption 16 kg/m2 per cm of thickness. Packaging 25 kg bags.
Ultra-fast hardening sel
f levelling fibre reinforced smoothing compound. Interior smoothing and levelling thicknesses from 3 to 10 mm of existing and new wooden and timber floors, wooden boarding, chip-board panels and ply-wood. Smoothing cement, terrazzo, old ceramic tile and natural stone substrates. Fiberplan is suitable for wheeled chair traffic and for heated floors. Consumption 15 kg/m2 per cm of thickness. Packaging 25 kg bags.
C25-F7 2
LEVELLING COMPOUNDS
C25-F7 2
LEVELLING COMPOUNDS
EN 13813
EN 13813
S U B S T R AT E P R E PA R AT I O N
21
Nivorapid
Latex Plus
*
Ultra-fast drying thixotropic cementitious levelling mortar for horizontal and vertical surfaces. Interior levelling of all types of substrates normally found in the building industry provided they are clean and not subject to moisture, such as concrete slabs and walls, masonry, renders and cementitious screeds, etc. Also suitable for existing floors and walls, natural stone and terrazzo floors. Suitable for repairing or levelling
steps, edges of pillars, depressions and holes of floors, walls and soffits. Especially recommended when the substrate must be put back into service within a short time. By mixing Nivorapid with Latex Plus in substitution to water, a highly deformable smoothing compound is obtained with excellent bonding strength also on surfaces in metal, old rubber floors, PVC, chipboard wood, parquet, linoleum, etc. Consumption 16 kg/m2 per cm of thickness. Packaging 25 kg bags and 4x5 kg packs. Elasticising admixture to be mixed with Nivorapid for increased deformability and improved adhesion on difficult surfaces. When mixed with Nivorapid, Latex Plus becomes an ultra-rapid cementitious levelling compound whose deformability and adhesive strength is suitable for use on highly deformable indoor surfaces (wood, metal, PVC, rubber, etc.). Latex Plus must substitute the total amount of the mixing water normally used. Consumption used with Nivorapid: 6 kg/m2 per cm of thickness. Packaging 10 kg drums.
C40-F10 2
LEVELLING COMPOUNDS
EN 13813
22
Protecting reinforcing rods
Mapefer Mapefer 1K
Two-component corrosion-inhibiting cementitious mortar for the protection of reinforcing rods. Mapefer is a mortar made up of polymers in water dispersion, cement binders and corrosion inhibitors to apply on reinforcing rods when repairing concrete. Mapefer is supplied as two pre-measured components which must be mixed without adding water or other ingredients. Mapefer is applied by brush to the rods which must be free of rust, oil, grease and loose particles. The rods must be cleaned beforehand by vigorous scrubbing or sand-blasting. After Mapefer has dried (minimum 4 hours), a repair mortar can be applied (Mapegrout range). Consumption 150 g/m for rods 10 mm in diameter. Packaging 2 kg (A+B).
One-component corrosion-inhibiting cementitious mortar for the protection of reinforcing rods. Mapefer 1K is used as a re-alkalising corrosion-inhibiting protection for reinforcing rods, in the repa
ration of concrete carried out with shrinkage compensating mortars from the Mapegrout range or with normal cementitious mortars modified with synthetic resin latexes. It can be applied also in underground concrete constructions. Mapefer 1K is a one-component mortar based on polymers in water dispersion, cement binders and corrosion inhibitors, to be applied on reinforcing rods to prevent rust formation. Apply two coats of Mapefer 1K with a brush on the re-bars freed of rust. The second coat can be applied after about 2 hours after the application of the first coat but preferably within 24 hours. It is recommended to completely cover the surfaces of the rods in one homogeneous coat. The total thickness of the two coats must be approximately 2 mm. Reparation with products from the Mapegrout range must be carried out once Mapefer 1K is dry (approximately 6 hours at +20°C). Mapefer 1K meets the minimum requirements of EN 1504-7. Consumption 200 g/m (approximately 2 mm of applied product o
n an 8 mm diameter rod). Packaging carton boxes each containing four 5 kg bags.
EN 1504-7
Repairing with controlled shrinkage mortars
Mapegrout Thixotropic
R E PA I R O F CONCRETE
23
Controlled-shrinkage fibre-reinforced mortar for the repair of concrete. Use Mapegrout Thixotropic for all concrete repairs such as: reconstruction of concrete cover, repairs of corners, beams, columns and balconies damaged by rusted reinforcing rods. Due to its high mechanical strength Mapegrout Thixotropic can be used for structural repairs. Made from cement binders, graded aggregate, special additives and synthetic fibres, Mapegrout Thixotropic is prepared by mixing a 25 kg bag with 3.8-4.1 litres of water. Mapegrout Thixotropic is applied by trowel, float or sprayer onto sound substrates, which must be free of loose particles, have a rough surface and been soaked with water beforehand. Repairs up to 30-35 mm thick in a single coat can be made without using formwork. To improve open-air curing and
further reduce shrinkage, Mapegrout Thixotropic can be mixed with 0.25% by weight of Mapecure SRA, curing agent. Mapegrout Thixotropic meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption 19 kg/m2 per cm of thickness. Packaging 25 kg bags.
Asturiano Centre Building - Havana - Cuba Reparation and protection of the building façades with: MAPEGROUT THIXOTROPIC, MAPEFER, MAPE-ANTIQUE FC, MAPE-ANTIQUE MC, MAPE-ANTIQUE LC, SILEXCOLOR PAINT
EN 1504-3
24
Mapegrout T40
Medium strength (40 MPa) fibrereinforced thixotropic mortar for the repair of concrete. Use Mapegrout T40 to repair damaged concrete surfaces such as balconies and corners of columns and beams. Mapegrout T40 is also recommended for repair work in tunnels, canals and water works in general. Mapegrout T40 can also be used to repair surfaces permanently in contact with drinking water. Mapegrout T40, mixed with about 16% water, forms a very workable mortar with a thixotropic consis
tency that is easily applied on vertical surfaces without shuttering. Mapegrout T40 is applied by trowel, float or sprayer onto sound, rough substrates that are free of loose particles, and been saturated with water beforehand. Repairs up to 30-35 mm thick in a single coat can be made. To improve open-air curing and further reduce shrinkage, Mapegrout T40 can be mixed with 0.25% by weight of Mapecure SRA, curing agent. Mapegrout T40 meets the minimum requirements of EN 1504-3 standards for R3-class structural mortar. Consumption 18.5 kg/m2 per cm of thickness. Packaging 25 kg bags.
EN 1504-3
Tower reservoir - Adria - Italy Reparation and protection of concrete of the reservoir with: MAPEFER, MAPEFILL, MAPEGROUT T40, MAPE-ANTIQUE RINZAFFO, MAPE-ANTIQUE MC, NIVOPLAN, PLANICRETE, IDROSILEX PRONTO, MAPELASTIC, IDROSTOP, IDROSTOP MASTIC, MAPECOAT I 24, PLANITOP 100, MONOFINISH, SILANCOLOR PRIMER, SILANCOLOR PAINT, ELASTOCOLOR PRIMER, ELASTOCOLOR PAINT
R E PA I R O F C O N C R E T E
25
Mapegrout T60
Mapegrout FMR
Fibres FF
Sulphate-resistant thixotropic fibre-reinforced mortar for the repair of concrete. Use Mapegrout T60 to repair damaged concrete surfaces such as balconies and corners of columns and beams. Mapegrout T60 is also recommended for repair work in tunnels, canals and water works in general. Mapegrout T60, mixed with about 17% water, and 0.25 of Mapecure SRA forms a very workable mortar with a thixotropic consistency that is easily applied on vertical surfaces without shuttering. The product may be used without adding Mapecure SRA, when environmental conditions permit excellent curing. Mapegrout T60 is applied by trowel, float or sprayer onto damp substrates that are sound, rough and free of loose particles, and been saturated with water beforehand. Repairs up to 40 mm thick in a single coat can be made. Mapegrout T60 meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption 18.5 kg/m2 per cm of thickness. Packa
ging 25 kg bags.
Two-component shrinkage compensated sulphate resistant thixotropic mortar to be reinforced with flexible metal alloy fibres, particularly suitable for the repair of concrete structures where more ductility is required. Use Mapegrout FMR to repair damaged concrete structures such as tunnels, highways, road and train viaducts, dam spillways, overflow canals, industrial flooring and ramps. When mixed with Fibres FF (inoxidizable flexible fibres composed of a special amorphous metal alloy of iron-chrome) and water, Mapegrout FMR becomes an easily workable mortar. Thanks to the excellent thixotropic property of Mapegrout FMR, it can be applied on vertical surfaces even in great thicknesses without formwork. Fibres FF are available in water-soluble bags, net weight 375 g each. Mix ratio: 1 bag of Fibres FF per 25 kg bag of the powder product. Mapegrout FMR is applied by trowel or a render sprayer (e.g. Turbosol or Putzmeister) after the surface has first been saturated with
water, in a maximum thickness of 50 mm per coat. To improve open-air curing and further reduce shrinkage, Mapegrout FMR can be mixed with 0.25% by weight of Mapecure SRA, curing agent. Mapegrout FMR, with the addition of Fibres FF, meets the minimum requirements of EN 1504-3 standard for R4-class structural mortar. Consumption 19 kg/m2 per cm of thickness. Packaging 25 kg bags + 375 g water-soluble bags of Fibres FF.
Inoxidizable flexible fibres in amorphous iron and chrome alloy to be added to Mapegrout FMR to improve its ductility. Fibres FF are composed of a special amorphous iron and chrome alloy. The flexibility and high aspect ratio (length/diameter) of Fibres FF make mortars highly ductile and shock resistant. All the Mapegrout range mortars can be reinforced with the addition of 1.0-1.5% Fibres FF by weight (approximately 20-30 kg/m3 of prepared mortar) of the dry ready mix. Consumption 375 g per 25 kg bag of Mapegrout FMR. Packaging 375 g water-soluble bags.
EN 1504-3
EN 1
504-3
26
Mapegrout Easy Flow GF
Mapegrout BM
Mapegrout Fast-Set
One component, shrinkagecompensated, sulphate-resistant, thixotropic, inorganic fibre-reinforced mortar, for repairing concrete structures where higher ductility is required. Mapegrout Easy Flow GF is used for repairing deteriorated concrete structures such as pillars, the inside face of road and railway viaducts, hydraulic works such as canals, dam walls, overflow channels, cleaning basins and tanks, concrete industrial floors and access ramps. Mapegrout Easy Flow GF mixed with 15.5-16.5 of water and 0.25% of Mapecure SRA is particularly suitable for spray application and whenever easy pumping over long distances and to elevated positions is required. The product may be used without adding Mapecure SRA, when environmental conditions permit excellent curing. Thanks to its highly thixotropic properties, Mapegrout Easy Flow GF may be applied mechanically or by hand on vertical surfaces, even in thick layers without the
use of formwork. Maximum recommended thickness per layer is 50 mm. Mapegrout Easy Flow GF meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption 18.5 kg/m2 per cm of thickness. Packaging 25 kg bags; 1500 kg big-bags.
Two-component thixotropic cementitious mortar with low modulus of elasticity for the repair of concrete. Mapegrout BM is recommended for surface repair of damaged concrete subject to small deformation under loads, to thermal cycles or especially adverse weather conditions. Mapegrout BM is recommended also for repairing concrete beams, columns, balconies, and precast concrete sections. Mapegrout BM has excellent waterproofing properties and is therefore recommended for repairing canals, water tanks and hydraulic projects in general. Mapegrout BM, because of its low modulus of elasticity, is recommended for the repair of concrete with moderate mechanical strength. Mapegrout BM is applied with trowel or spray even on vertical surfa
ces or ceilings without formwork in a maximum thickness of approx. 35 mm per layer. The substrate must be sound, compact and rough. Before applying Mapegrout BM, the surface to be repaired should be saturated with water. Mapegrout BM may be mixed with 0.25% in weight of Mapecure SRA, curing agent. Mapegrout BM meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption approx. 21 kg/m2 per cm of thickness. Packaging 25 kg bags; 4.7 kg drums.
Controlled-shrinkage, fibre-reinforced mortar, with rapid setting and hardening for the repair of concrete. Use Mapegrout Fast-Set to repair damaged concrete surfaces such as balconies and the edges of beams and columns. Mapegrout Fast-Set is composed of special hydraulic binders, selected aggregate, special additives and synthetic fibres, and is prepared by mixing a 25 kg bag with 3.75-4 litres of water. Mapegrout Fast-Set must be applied within 10 minutes of preparation, by trowel onto a clean sound substrat
e, which has been previously soaked with water. Apply up to a maximum thickness of 20-25 mm per layer. Mapegrout Fast-Set sets within 30 minutes at +20°C and is ready for use within a few hours after application. Mapegrout Fast-Set meets the minimum requirements of EN 1504-3 standards for R3-class structural mortar. Consumption 18 kg/m2 per cm of thickness. Packaging 25 kg bags.
EN 1504-3
EN 1504-3
EN 1504-3
Le Phare de Palavas Les Flot - France Reparation of the concrete of the building with: MAPEFER, MAPEGROUT FAST-SET
R E PA I R O F C O N C R E T E
27
Planitop 400
Planitop 430
Fast setting shrinkage compensated thixotropic mortar for cortical restoration of concrete by applying in a single coat a thickness of mortar variable between 1 and 40 mm. Planitop 400 is used for deep cortical restoration of damaged reinforced concrete such as cornices and front side of the concrete slab of balconies, damaged corners, beams and columns, concrete panels and patch-work concrete. Plan
itop 400 is a pre-packed powder that consists of special hydraulic binders, selected fine graded aggregate and special additives. Planitop 400 is prepared by mixing one 25 kg bag with 3.75-4 l of clean water and must be applied within 10 minutes with a trowel or float on a sound clean substrate that has been previously saturated with water. The maximum thickness that can be applied is 40 mm. Surfaces are ready to use after several hours after the application of Planitop 400. Planitop 400 meets the minimum requirements of EN 1504-3 standards for R3-class structural mortar. Consumption 18.5 kg/m2 per cm of thickness. Packaging 25 kg bags and boxes containing 4 bags each of 5 kg.
Fine-grained, thixotropic, fibrereinforced, controlled-shrinkage, medium-strength (30 MPa) mortar for restoring concrete. Planitop 430 is used for repairs on the surface of deteriorated concrete structures, such as the fronts of balconies and the corners of pillars and beams. Planitop 430 is also suitable for re
pairing tunnels, canals and general hydraulic works. A further use for Planitop 430 is for the repair of surfaces which are in permanent contact with drinking water. When mixed with 17.5-18.5% of water, Planitop 430 forms a highly workable mortar with a thixotropic consistency, which is easy to apply on vertical surfaces without using fixed formwork. Planitop 430 is applied by trowel or spray rendering machine on solid substrates which are free of loose parts, and which have a rough surface saturated beforehand with water. Planitop 430 may be used to repair thicknesses of from 5 to 35 mm in a single layer. Planitop 430 may be mixed with 0.25% in weight of Mapecure SRA, curing agent only when it is applied by hand. Planitop 430 meets the minimum requirements of EN 1504-3 standards for R3-class structural mortar. Consumption 17 kg/m2 per cm of thickness. Packaging 25 kg bags.
EN 1504-3
EN 1504-3
28
Mapegrout Gunite
Mapegrout Hi-Flow
Mapegrout Hi-Flow GF
New
One-component pre-pac
ked multipurpose non-accelerated cementitious mortar applied using either the dry or damp spraying technique. Mapegrout Gunite is used for all repair of damaged concrete, such as concrete linings in road tunnels, repair of damaged bridges, repair of hydro works, reservoirs, industrial concrete structures, etc. Due to its high mechanical properties, Mapegrout Gunite can be used for structural repairs. Mapegrout Gunite is composed of hydraulic binders, microsilicates, selected aggregate, and special additives and is applied with a special dry or damp mix spray machine on a clean and rough surface after it has been saturated with water. Mapegrout Gunite can be applied in thicknesses up to 40 mm per coat without using formwork. Mapegrout Gunite meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption approx. 20 kg/m2 per cm of thickness. Packaging 25 kg bags.
Controlled-shrinkage fibre-reinforced fluid mortar for concrete repair. Use Mapegrout Hi-F
low for the repair of very damaged concrete structures where the use of fluid mortars is recommended. Made of cement binders, selected graded aggregate special additives and synthetic fibres, Mapegrout Hi-Flow is prepared by mixing a 25 kg bag with 13-14 and 0.25% of Mapecure SRA. The product may be used without adding Mapecure SRA, when environmental conditions permit excellent curing. The mix must be poured into sealed formwork. Care must be taken to let air escape in order to prevent air-bubbles. Thicknesses up to 4 cm can be repaired with Mapegrout Hi-Flow. For greater thicknesses, the addition of appropriately graded aggregate is recommended. Mapegrout High-Flow meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption 21 kg/m2 per cm of thickness. Packaging 25 kg bags.
Castable, shrinkage-compensated cementitious mortar reinforced with inorganic fibres, for repairing concrete structures where higher ductility is required. Mapegrout Hi-Flow
GF is used to repair concrete structures where high thicknesses and special conformations of deterioration require the use of a castable mortar. Made up of high-strength cement, selected aggregates, special admixes, polyacrylonitrile synthetic fibres and inorganic fibres, Mapegrout Hi-Flow GF is prepared by mixing the contents of one sack with 14-15% of water and 0.25% of Mapecure SRA. The product may also be used without adding Mapecure SRA, in those cases where climatic conditions allow for a favourable curing cycle. The mix is poured in from one side only of the sealed formwork in a continuous flow, making sure that all the air is released to avoid the formation of air pockets. Repairs of up to 5cm thick may be carried out using Mapegrout Hi-Flow GF without having to insert electro-welded support mesh. For higher thicknesses, we recommend adding aggregates with a suitable grain size mix. Mapegrout Hi-Flow GF meets the minimum requirements of EN 1504-3 standards for R4-class structu
ral mortar. Consumption approximately 21 kg/m2 per cm of thickness. Packaging 25 kg bags.
EN 1504-3
EN 1504-3
EN 1504-3
R E PA I R O F C O N C R E T E
Landucci condominium - Florence - Italy Reparation and protection of the condominium façade with: MAPEFER 1K, MAPEGROUT FAST-SET, PLANITOP 400, PLANITOP 560, SILANCOLOR PRIMER, SILANCOLOR PAINT
29
Mapegrout Hi-Flow TI 20
Fibres R60
Castable, shrinkage-compensated, fibre-reinforced, high-ductility cementitious mortar, used in conjunction with stiff steel fibres for repairing concrete. Mapegrout Hi-Flow TI 20 is used to repair concrete structures where high thicknesses and special conformations of deterioration require the use of a castable mortar. Made up of high-strength cement, selected aggregates, special admixes and polyacrylonitrile synthetic fibres, Mapegrout Hi-Flow TI 20 is prepared by mixing the contents of one sack with 14-16% of water, 0.25% Mapecure SRA and 4.5% of Fibres R60, rigid hooked fibres in zinc-plated steel
. The product may also be used without adding Mapecure SRA if the weather conditions allow for optimum curing. Also, when repairing structures where the mortar does not need to be highly ductile, Mapegrout Hi-Flow TI 20 may be used without adding Fibres R60. The mix is cast from one side only of the sealed formwork in a continuous flow, making sure that all the air is released to avoid the formation of air bubbles in the mix. Repairs of up to 5 cm thick may be carried out using Mapegrout Hi-Flow TI 20 without having to insert electrowelded support mesh. For greater thicknesses, we recommend adding aggregates with a suitable grain size mix. Mapegrout Hi-Flow TI 20 meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption approx. 20 kg/m2 per mm of thickness. Packaging – Mapegrout Hi-Flow TI 20: 25 kg bags; – Fibres R60: 4.5 kg boxes.
Rigid hooked fibres in zinc-plated steel, added to Mapegrout Hi-Flow TI 20 to improve ductility. Fibres R60 is
made up of cold-drawn, zinc-plated steel wire with a hooked tip. The high shape ratio (length/diameter) of Fibres R60 gives Mapegrout Hi-Flow TI 20 high ductility and impact strength. Fibres R60 is supplied in sheets of fibres glued together to make it easier to add them to the mix. Once added to Mapegrout Hi-Flow TI 20 mixed with water, the fibres separate and are distributed evenly in the mix. Fibres R60 has the following characteristics: – length: 30 mm; – diameter: 0.6 mm; – tensile strength: > 1200 MPa; – modulus of elasticity: 210 GPa. Mapegrout Hi-Flow TI 20 must be strengthened with Fibres R60 at a rate of 4.5% of the weight of the dry pre-blended mix. Consumption 4.5 kg per 100 kg of Mapegrout Hi-Flow TI 20. Packaging 4.5 kg boxes.
EN 1504-3
30
Mapegrout SV
Mapegrout SV T
Mapegrout SV Fiber
Quick-setting, easy-pour, controlledshrinkage mortar for repairing concrete and fastening drains, manhole covers and roadwork fittings in place. Mapegrout SV is used for rep
airing highlydeteriorated concrete structures, by pouring the product into formwork positioned around the said structure. It may also be used for repairing floors for industrial use, and for construction work on roads and in airports which need to be reopened to traffic quickly. Thanks to its short setting time, Mapegrout SV is particularly suitable for quickly fixing inspection wells, manhole covers and drain covers in place. Made up of cementitious binders and special additives, Mapegrout SV is prepared by blending the contents of one 25 kg bag of the product with 3.0-3.25 l of water, depending on the consistency required. Once prepared, the mortar is poured into the areas to be filled or into the formwork. With Mapegrout SV, repair work or fills of up to 50 mm in thickness may be carried out. If the layer to be installed is thicker than 50 mm, we recommend adding 40% of Gravel 6-10, and to blend the mix with approximately 3.5 l of water. Areas repaired with Mapegrout SV may be opene
d to traffic approximately 2 hours after pouring, at a temperature of +20°C. Mapegrout SV meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Colours available in grey and black. Consumption – applied neat: 20 kg/m2 per cm of thickness; – used with 40% of gravel in the mix: 14.5 kg/m2 per cm of thickness (5.7 kg/m2 of Gravel 6-10). Packaging 25 kg bags.
Quick-setting, shrinkage-controlled, thixotropic mortar for repairing concrete, fixing drains, manholes and urban fixtures. Mapegrout SV T is used for repairing highly deteriorated in-situ concrete elements, both vertical and horizontal, without the use of formwork. It may also be used for repairing industrial floors, and for construction work on roads and in airports which need to be reopened to traffic quickly. The rapid hardening properties of Mapegrout SV T are particularly suitable for reinstating, inspection wells, manholes and drain covers. Containing cementitious binders, selected inert ma
terials and special additives, Mapegrout SV T is prepared by blending the contents of one 25 kg bag of the product with 3.1-3.4 litres of water. After preparation, Mapegrout SV T may be applied by trowel for repairs up to 50 mm thick. Mapegrout SV T may be opened to traffic approximately 2 hours after placing, at a temperature of +23°C. Mapegrout SV T meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Colours available in grey and black. Consumption 20 kg/m2 per cm of thickness. Packaging 25 kg bags.
Castable, compensated shrinkage, quick setting and hardening, highductility cementitious mortar applied at temperatures down to -5°C, used in conjunction with stiff steel fibres for repairing concrete. Mapegrout SV Fiber is used for repairing structural elements, by pouring the product into formwork positioned around the structure. Thanks to its high ductility, Mapegrout SV Fiber is particularly recommended for repairing roads, motorways, airports and
industrial floors which, apart from being subject to dynamic loads, must be reopened to traffic as quickly as possible. Because of its quicksetting characteristics, Mapegrout SV Fiber may be used at temperatures down to -5°C. Made up of high-strength cement, selected aggregates, special admixes and special admixes, Mapegrout SV Fiber is prepared by mixing the contents of one sack with 13.5-14.5% of water and 2.5% of Fibres R38, rigid hooked fibres in brassplated steel. The mix is cast from one side only of the sealed formwork in a continuous flow, making sure that all the air is released to avoid the formation of air bubbles in the mix. With Mapegrout SV Fiber, repairs may be carried out up to a thickness of 5 cm. If thicker layers are required, we recommend adding aggregates with a suitable particle size distribution. Mapegrout SV Fiber with added Fibres R38 meets the minimum requirements of EN 1504-3 standards for R4-class structural mortar. Consumption Approx. 20 kg/m2 per mm of th
ickness. Packaging – Mapegrout SV Fiber: 25 kg bags; – Fibres R38: boxes of six 2.5 kg bags.
EN 1504-3
EN 1504-3
EN 1504-3
R E PA I R O F C O N C R E T E
31
Fibres R38
Gravel 3-5 Gravel 6-10
Mapestart 1
w Ne
Rigid hooked fibres in brass-plated steel, added to Mapegrout SV Fiber to improve ductility. Fibres R38 is made up of brass-plated steel wire with a hooked tip. The high shape ratio (length/diameter) of Fibres R38 gives Mapegrout SV Fiber ductility and impact strength. Fibres R38 is supplied in sheets of fibres glued together to make it easier to add them to the mix. Once added to Mapegrout SV Fiber mixed with water, the fibres separate and are distributed evenly in the mix. Fibres R38 has the following characteristics: – length: 30 mm; – diameter: 0.38 mm; – tensile strength: > 2600 MPa. Mapegrout SV Fiber must be strengthened with Fibres R38 at a rate of 2.5% of the weight of the dry pre-blended mix. Consumption 2.5 kg per 100 kg of Mapegrout SV Fiber. Packag
ing boxes of six 2.5 kg bags.
Gravel 3-5 and Gravel 6-10 are selected and graded in a range of 3 to 5 mm and 6 to 10 mm respectively, and are used for preparing castable mortar poured into formwork for thicknesses of more than 2 cm. Gravel 3-5 is a silica-based stone aggregate selected and graded in a range of from 3 to 5 mm, and is used for mixing mortar from the Mapegrout range when the thickness to be repaired is more than 2 cm. Gravel 6-10 is a silica-based stone aggregate selected and graded in a range of from 6 to 10 mm, and is used for mixing repair mortar such as Mapegrout Hi-Flow or expanded mortar such as Mapefill when the thickness to be repaired is more than 2 cm. Consumption Gravel 3-5: 30-100% of the weight of the pre-blended mix, according to the thickness to be repaired and the fluidity required. Gravel 6-10: 30-100% of the weight of the pre-blended mix, according to the thickness to be repaired and the fluidity required. Packaging Gravel 3-5: 25 kg bags; Gravel 6-10:
25 kg bags.
Pumping aid admix for mortar and concrete. Mapestart 1 is a powder admix developed to lubricate tubes and pumping lines, and helps the cementitious mix to start flowing. Mapestart 1 may be mixed easily with water directly inside the hopper. Once the admix has been emptied from the hopper, the cementitious mix may be pumped. Never add Mapestart 1 to the mix. Mapestart 1 forms an extremely thin film in the pumping lines, which reduces friction between the walls of the pipes and the cementitious mix pumped along them, to reduce the risk of blockages. Also, if Mapestart 1 is used at the end of the pumping operations, the pipes will be cleaner and will have a longer service life. Consumption Dependent on the characteristics of the pump (size and power) and the pumping lines (length and size). Packaging boxes of forty 225 g bags.
32
Repairing with cementitious binders
Stabilcem Stabilcem SCC
Very fluid expanding cementitious binder for the preparation of injection slurries,
mortars and concrete. Use Stabilcem to prepare shrinkagecompensated injection slurries, mortars and concrete. Stabilcem can be used for filling cavities and cracks into rock and brickwork and for filling internal porosity of concrete. Due to its characteristics, self-levelling concretes obtained with Stabilcem can be pumped under high mechanical pressure without any risk of segregation. Mix Stabilcem with appropriately graded aggregate, depending on the type of work to be carried out, and then add water. Mix until completely homogeneous, then apply the product. To improve open-air curing and further reduce shrinkage, Stabilcem can be mixed with 5 to 8 l/m3 of Mapecure SRA, curing agent. Consumption – injection slurry: 1.6 kg/dm3 of cavity to be filled; – mortar: 350-550 kg/m3; – concrete: 300-400 kg/m3. Packaging 20 kg bags.
Cementitious binder for manufacturing dimensionally stable self-compacting concrete mixtures to repair concrete structures. Stabilcem SCC is used to manufac
ture concretes with different aggregate sizes suitable for repairing, by casting, columns, bridge superstructures, and hydraulic works. Thanks to its properties, very fluid cement mixtures (slump flow: 65-70 cm) which do not segregate when placed by pump or by casting without vibration are obtained. By using Stabilcem SCC it is possible to reduce costs of repair work, shorten construction time, remove noise caused by vibration and improve the appearance of the structures. Preparing concrete mixtures with Dmax = 8 mm, mix Stabilcem SCC with graded aggregate between 0 to 8 mm or with Gravel 0-8 and Gravel 0-15. For manufacturing concrete with Dmax = 20 mm, mix Stabilcem SCC with aggregates with a maximum diameter not above 20 mm. To improve open-air curing and further reduce shrinkage, Stabilcem SCC can be mixed with 5 to 8 l/m3 of Mapecure SRA, curing agent. Consumption concrete with Dmax = 8 mm: 600 kg/m3; concrete with Dmax = 20 mm: 500-600 kg/m3. Packaging 20 kg bags; 600 kg big bags
.
Repairing with epoxy resins
Gravel 0-8 Gravel 0-15 Mapefloor EP19
R E PA I R O F CONCRETE
33
Planigrout 300
Gravel 0-8 and Gravel 0-15, graded between 0 and 8 mm and between 0 and 15 mm to be used mixed with Stabilcem or Stabilcem SCC, cementitious binders to be used in place of cement to manufacture pumpable controlled shrinkage concrete or self-compacting concrete for the repair of damaged concrete structures. Furthermore, Gravel 0-8 can be used mixed with Mapecem, special rapid drying hydraulic binder for making screeds. Consumption Gravel 0-8: 30-100% by weight of pre-packed mortar. If used as an aggregate to manufacture concrete with Stabilcem or Stabilcem SCC, the consumption (indicatively from 1400 to 2000 kg/m3) varies in relation to the dosage of the respective binders. Gravel 0-15: 30-100% by weight of pre-packed mortar. If used as an aggregate to manufacture concrete with Stabilcem or Stabilcem SCC, the consumption (indicatively from 1400 to 2000 kg/m3) varies in rel
ation to the dosage of the respective binders. Packaging Gravel 0-8: 20 kg bags. Gravel 0-15: 25 kg bags.
Three-component acid-resistant epoxy mortar for thick wear-resistant applications. Mapefloor EP19 is used as an acidresistant, wear-resistant protection of concrete structures, for example bearings for crane and bridge crane runways, beds for sewage treatment machinery, ramps, etc. Mapefloor EP19 is suitable for rebuilding the corners of expansion joints in damaged industrial concrete flooring due to the impact of trucks, forklifts, etc. Prepare Mapefloor EP19 by mixing parts A and B, then while mixing, add part C (the powdered component). Apply Mapefloor EP19 with a flat trowel or helicopter. Saturate the surface, using a towel, with Primer MF or Mapefloor I 300 SL, epoxy resins that must be charged with Quartz 0.25 sand. A coloured coat can be obtained with Mapecoat I24, epoxy resin, that can be applied with a roller. Consumption – Primer MF (applied with a trowel or roller):
0.200-0.300 kg/m2; – Mapefloor EP19 (applied with a trowel or helicopter): 20 kg/m2 per 1 cm of thickness; – Primer MF or Mapefloor I 300 SL: 0.300-0.400 kg/m2 (when Mapefloor EP19 is applied with a helicopter); – Primer MF or Mapefloor I 300 SL: 0.400-0.600 kg/m2 (when Mapefloor EP19 is applied with a trowel); – Mapecoat I 24: 300 g/m2. Packaging – Mapefloor EP19: 10 kg (A+B+C); – Primer MF: 1 kg (A+B); 6 kg (A+B); – Mapecoat I 24: 5 kg (A+B); – Mapefloor I 300 SL: 10 kg (A+B).
Fluid three-component epoxy mortar for the reparation of damaged concrete structures, precision fastening and reinforcement of industrial flooring. Planigrout 300 is used for repairing damaged concrete structures, for example overhead and bridge-crane runways in industries and shipyards. More in general, for evening-out concrete surfaces in areas that are difficult to reach. Thanks to the fact that Planigrout 300 hardens without shrinking, the product can be used as a mortar for precision faste
ning. Planigrout 300 can also be used for preparing industrial flooring with very high mechanical strength, such as workshops, garages and warehouses subject to intense rubber wheel trolley traffic. First mix part A with part B, then, after adding part C, remix until a homogeneous lump-free mixture is obtained. Consumption 2 kg/m2 per mm of thickness. Packaging 30.5 kg units (A+B+C): – part A: 4 kg – part B: 1.5 kg – part C: 25 kg 12.2 kg units (A+B+C): – part A: 1.6 kg – part B: 0.6 kg – part C: 10 kg
A&C Adivar Comifar industrial loft - San Nicolò a Tordino - Italy Reparation and protection of the industrial structure with: MAPEFER, STABILCEM SCC, MONOFINISH, MALECH, ELASTOCOLOR RASANTE, SILANCOLOR PRIMER, SILANCOLOR PAINT
Repair of cracked concrete by injection and casting 34
Eporip
Two-component epoxy based adhesive for cold joints and monolithic sealing of cracks in screeds. Eporip is used to bond “fresh” concrete to “old” concrete, Mapecem screeds or Ultr
atop flooring with a cementitious substrate. It can also be used, by pouring, to seal cracks in floors and to make rigid waterproof joints. Eporip is supplied as two pre-measured components which must be mixed together until completely homogeneous. Eporip has low viscosity and is easily applied with a brush both horizontally and vertically onto perfectly clean and solid substrates. Concrete should be poured within 3 hours after applying Eporip (at temperatures around +20°C). Consumption – cold joints: 0.5-2 kg/m2; – sealing of cracks: 1.35 kg/dm3 of cavity to be filled. Packaging 10 kg (A+B) and 2 kg (A+B).
Artemio Franchi Municipal stadium - Florence - Italy Reparation of the concrete flight of stairs with: MAPEFER, EPORIP, MAPEGROUT T40, MAPEFINISH, MAPEFLEX PU30, MAPEFLEX PB27
R E PA I R O F C R A C K E D C O N C R E T E BY INJECTION AND CASTING
35
Eporip Turbo
Epojet
Epojet LV
Very fast hardening two-component polyester resin. Applications: • sealing cracks in screed
s; • by adding dry sand, Eporip Turbo can be used to manufacture mortars for small reparations. Eporip Turbo hardens in approximately 20 minutes. Consumption 1.7 kg/dm3 of cavity to be filled. Packaging 508 g metal jars Part A: 500 g; Part B: 8 g.
Two-component superfluid epoxy resin for injection. Epojet is used for monolithic repair of structures which have cracked due to overloading, impact, earthquakes etc; it is also used for bonding and structural strengthening by low pressure injection and for sealing cracks in cement screeds. Epojet is a solvent-free epoxy adhesive, consisting of two pre-measured components to be mixed together with an electric stirrer prior to use. After mixing, Epojet becomes a low viscosity liquid ideal for injection. Epojet polymerizes without shrinkage and is waterproof after hardening. For monolithic repair of degraded structures, inject Epojet into the cracks with a pump. Horizontal cracks in screeds can be sealed simply by pouring Epojet directly int
o them. Consumption – sealing of cracks: 1.1 kg/dm3 of cavity to be filled; – bonding concrete-steel: 1.1 kg/m2 per mm of thickness. Packaging 4 kg (A+B) and 2.5 kg (A+B).
Two-component very low viscosity epoxy resin for injection in micro cracks. Epojet LV is used to attribute the monolithic nature to cracked structures and for bonding and structural strengthening of concrete and masonry elements by low pressure and/or at atmosphere pressure injection. The product can be used for sealing cracks in cementious screeds. Epojet LV is a solvent-free, low viscosity, two-component epoxy adhesive. After mixing, Epojet LV becomes an extremely fluid liquid ideal for injection. Epojet LV polymerises without shrinkage and is waterproof after hardening. For monolithic repair of damaged structures, inject Epojet LV into the cracks with a low pressure or at atmosphere pressure pump. Horizontal cracks in screeds can be sealed by pouring Epojet LV directly into them. Consumption – sealing crack
s: 1.1 kg/dm3 of cavity to be filled; – bonding concrete-steel: 1.1 kg/m2 per mm of thickness. Packaging 4 kg (A+B) and 2.5 kg (A+B).
36
Foamjet F
Foamjet T
Fluid ultra rapid setting twocomponent polyurethane resin to be injected for consolidating and waterproofing structural elements subject to weak water ingress. Use Foamjet F to consolidate rocks, grounds and waterproofing cracked concrete and masonry structures such as tunnels, shafts, dams, canals, bulkheads, damp flooring or beds. Foamjet F is a two-component halogenfree resin that must be used with special machinery that is able to measure and mix Part A with Part B in a 1:1 ratio by volume. Thanks to its high fluidity, Foamjet F can penetrate through cracks of even several hundred microns and seal the cracks even if they are subject to water infiltrations. Once set, Foamjet F becomes perfectly watertight and ensures an effective consolidation of the structure. Consumption in the absence of water, approximately 1.1 kg/dm3
of cavity to be filled; in the presence of water, approximately 0.3 kg/dm3 of cavity to be filled. Packaging 22.5 kg (A+B).
High viscosity ultra rapid setting twocomponent polyurethane resin to be injected for consolidating and waterproofing structural elements subject to high pressure water ingress. Use Foamjet T to waterproof cracked concrete and masonry structures such as tunnels, shafts, dams, canals, bulkheads, flooring or beds subject to strong water ingress. Foamjet T is a two-component halogen-free resin that must be used with special machinery that is able to measure and mix Part A with Part B in a 1:1 ratio by volume. Thanks to its high fluidity, Foamjet T can penetrate through fissures of even several hundred microns and seal the cracks even if they are subject to water infiltrations. Once set, Foamjet T becomes perfectly watertight and ensures an effective consolidation of the treated structure. Consumption in the absence of water, approximately 1.1 kg/dm3 of cavity to be
filled; in the presence of water, approximately 0.3 kg/dm3 of cavity to be filled. Packaging 22.6 kg (A+B).
R E PA I R O F C R A C K E D C O N C R E T E BY INJECTION AND CASTING
37
Stabilcem
Very fluid expanding cementitious binder for the preparation of injection slurries, mortars and concrete. Use Stabilcem to prepare shrinkagecompensated injection slurries, mortars and concrete. Stabilcem can be used for filling cavities and cracks into rock and brickwork and for filling internal porosity of concrete. Due to its characteristics, self-levelling concretes obtained with Stabilcem can be pumped under high mechanical pressure without any risk of segregation. Mix Stabilcem with appropriately graded aggregate, depending on the type of work to be carried out, and then add water. Mix until completely homogeneous, then apply the product. To improve open-air curing and further reduce shrinkage, Stabilcem can be mixed with 5 to 8 l/m3 of Mapecure SRA, curing agent. Consumption – injecti
on slurry: 1.6 kg/dm3 of cavity to be filled; – mortar: 350-550 kg/m3; – concrete: 300-400 kg/m3. Packaging 20 kg bags.
Settefonti viaduct - A1 motorway, the Florence - Bologna stretch - Italy Reparation of the viaduct pillars with: MAPEFER, STABILCEM, MAPEGROUT T60, ANTIFREEZE S, MAPECURE E
38
Smoothing concrete surfaces and renders
Planitop 100 Planitop 200
Light grey, rapid setting, fine mortar for repairing and smoothing concrete and renders. Planitop 100 is used for localized repairs of precast concrete elements damaged by movement and for adjusting superficial defects such as honeycombs and macro-porosity. Furthermore, Planitop 100 can be used for levelling renders and smoothing concrete repaired with products from the Mapegrout range. By mixing Planitop 100 with water, a mortar is obtained that is easily applied by trowel to clean sound surfaces that have previously been saturated with water, up to a maximum thickness of 3 mm per coat. For thicknesses greater that 5 mm
the addition of 30% of sand graded between 1 and 2 mm is recommended. Application: trowel or float. Planitop 100 meets the requirements of EN 1504-2 standards, in compliance with MC principle, for concrete protection. Consumption – 1.3 kg/m2 per mm of thickness if used neat; – 1.0 kg/m2 per mm of thickness if used with 30% of 2 mm graded sand. Packaging 25 kg bags.
One-component cementitious mortar with high bonding strength for interior and exterior smoothing of rough surfaces and for finishing walls (fine texture effect). Planitop 200 is used to smooth slightly rough outdoor and indoor walls that will be covered with ceramics or paint. Planitop 200 is especially suitable to smooth defects in old coloured cementitious renders, lime and cement based painted renders, wooden substrates, gypsum board (after applying Primer G), concrete and old mosaic coverings as long as well anchored. By mixing Planitop 200 with 20-23% clean water (5-5.75 l for a 25 kg bag) a textured mortar is obta
ined that is easily applied by trowel. Thickness up to 3 mm per layer can be obtained. Once applied, the product can be finished with a moist sponge float and then decorated and protected with Silexcolor Paint, Silexcolor Tonachino, Silancolor Paint or Elastocolor Paint. Planitop 200 meets the requirements of EN 1504-2 standards, in compliance with MC principle, for concrete protection. Consumption 1.3 kg/m2 per mm of thickness. Packaging 25 kg bags.
EN 1504-2
EN 1504-2
SMOOTHING CONCRETE SURFACES AND RENDERS
39
Monofinish
Mapefinish
Mapelastic
One-component normal setting cementitious mortar for smoothing concrete and cementitious renders. Monofinish is recommended for smoothing surface imperfections of concrete pours and smoothing the surface of concrete repaired with mortars from the Mapegrout product line. Monofinish mixed with clean water forms a plastic, easily trowellable mortar to be applied on substrates that are solid, compact, and free of oils, form release agents o
r other deleterious substances. Any old paint must be completely removed. Before applying Monofinish the surface must be completely saturated with water. Pour a 22 kg bag of Monofinish into 4-4.2 litres of clean water. Monofinish can be used for thicknesses up to 2 to 3 mm per coat. Monofinish can be finished with a damp sponge float and then painted with Elastocolor Paint or other paints for outdoor use. Monofinish meets the minimum requirements of EN 1504-3 standards for R2-class non structural mortars and the requirements of EN 1504-2 standards, in compliance with MC principle, for concrete protection. Consumption 1.4 kg/m2 per mm of thickness. Packaging 22 kg bags.
Two-component cementitious mortar for finishing concrete surfaces. Mapefinish is used to level small imperfections of poured concrete and to smooth surfaces after repairs. Mapefinish is suitable for surfaces permanently in contact with drinking water, as long as after its application, it is washed repeatedly with water
at +40°C. Mapefinish is supplied as two pre-measured components which must be mixed without adding water or other ingredients. The mortar is applied with a trowel to a clean, sound surface which must be thoroughly soaked with water beforehand. Mapefinish can be applied up to 2-3 mm thick in a single coat. Finish with a flat trowel or a plastering float a few minutes after application. Mapefinish meets the minimum requirements of EN 1504-3 standards for R2-class non structural mortars and the requirements of EN 1504-2 standards, in compliance with MC principle, for concrete protection. Consumption 2 kg/m2 per mm of thickness. Packaging 24 kg bags; 6 kg drums.
Two-component flexible cementitious mortar for waterproof protection of concrete, swimming-pools and balconies. Use Mapelastic to provide a highly flexible, protective and waterproof coating to concrete structures particularly subject to cracking. Mapelastic seals hairline cracks already present in substrates. Mapelastic is suppl
ied in two premeasured components which must be mixed together without adding water or other ingredients. The mortar is applied with a trowel onto perfectly clean and sound surfaces that have been previously dampened with water. Mapelastic can be applied up to 2 mm thick in a single coat. When applying to surfaces particularly stressed or crazed, it is essential to embed a 4 x 4.5 mm square-grid Fibreglass Mesh. To further improve both elongation at failure and crack bridging of Mapelastic, we recommend inserting Mapetex Sel, macroholed non-woven polypropylene fabric. Application: trowel or rendering machine. Mapelastic meets the requirements of EN 1504-2 standards, in compliance with PI, MC and IR and principle, for concrete protection. Consumption – 1.7 kg/m2 per mm of thickness if applied with a trowel; – 2.2 kg/m2 per mm of thickness if sprayed.
EN 1504-2
EN 1504-2
Packaging 24 kg bags + 8 kg drums.
EN 1504-3
EN 1504-3
EN 1504-2
R2
R2
PROTEZIONE DEL CALCESTRUZZO
Tesco
multi-functional centre - Olomuc - Czech Republic Reparation and protection of the building façade with: MAPEGROUT THIXOTROPIC, EPORIP, PLANITOP 100, MAPELASTIC, ELASTOCOLOR PAINT
40
Martin Luther King school - Cologno Monzese - Italy Reparation and protection of the school façade with: MAPEFER 1K, MAPEGROUT T40, MAPELASTIC, ELASTOCOLOR PAINT
Mapelastic Smart
Planitop 520
Planitop 530
Two-component, high-flexibility cementitious mortar, applied by brush or by roller, for waterproofing concrete surfaces such as foundations, retaining walls, balconies, terraces, basins and swimming pools, and for protection against the penetration of aggressive agents. Mapelastic Smart is used to form highly flexible, waterproof and protective dressings on concrete structures, even those subject to cracking. Mapelastic Smart may also be used to cover up micro-cracking in concrete or render. Mapelastic Smart is supplied in the form of two pre-dosed components, which must be mixed together without
adding either water or any other ingredient. Mixing ratio: A : B = 2 : 1. The mortar is applied by brush, roller or spray-rendering machine on surfaces which must be perfectly clean and solid, and which have been dampened with water beforehand. With Mapelastic Smart, a levelling layer of up to 2 mm thick may be applied in one single coat. If the product is to be applied on surfaces which are highly stressed or which have micro-cracking, 4 x 4.5 mm Fibreglass Mesh must be inserted. To further improve both elongation at failure and crack bridging of Mapelastic Smart, we recommend inserting Mapetex Sel, macro-holed non-woven polypropylene fabric. Mapelastic Smart meets the requirements of EN 1504-2 standards, in compliance with PI, MC and IR principle, for concrete protection. Consumption approximately 1.6 kg/m2 per mm of thickness, if applied by brush or roller; approximately 2.2 kg/m2 per mm of thickness, if applied by spray. Packaging 20 kg bags + 10 kg cans.
Lime-cement based smooth
finishing compound for interior and exterior renders, to be applied “fresh on fresh” up to 3 mm thick. Planitop 520 is used as a smooth finishing of cement-lime mortar or prepacked “fresh” renders for interiors and exteriors on walls and ceilings, before painting or applying thin coloured coatings. Thanks to its special composition, the finishing obtained by mixing Planitop 520 with water has a high bonding strength and is easy to apply with a metal trowel even on coarse renders. Furthermore, it can be quickly finished with a sponge float. Planitop 520 can be applied up to 3 mm thick with a metal trowel using the “fresh on fresh” method and is avaiable in white and grey. Consumption 1.35 kg/m2 per mm of thickness. Packaging 25 kg bags.
Smooth, lime and cement-based levelling compound for “fresh” or “cured” internal and external render, applied at a thickness of up to 3 mm. Planitop 530 is used to achieve a smooth finish on “fresh” or “cured” lime-mortar or
pre-blended internal and external render on walls or ceilings, before painting or application of thin coloured finishes. Thanks to its special composition, the smoothing compound obtained by mixing Planitop 530 with water has high bonding strength and is characterised by its excellent free-flowing properties, which makes it easy to apply with a metal trowel, and where required, quick to finish off using a sponge float. Planitop 530 may be applied at a thickness of up to 3 mm for each single coat, and is available in either white or grey. Consumption 1.25 kg/m2 per mm of thickness. Packaging 25 kg bags.
EN 1504-2
SMOOTHING CONCRETE SURFACES AND RENDERS
41
Planitop 540
Planitop 560
Planitop 580
Cement-based smooth finishing compound for both interior and exterior fresh or “cured” renders and for concrete substrates; can be applied up to 3 mm thick. Planitop 540 is used for finishing rough renders and concrete elements in interiors and exteriors before painting. This product
is also suitable for smooth finishing of fresh or cured renders or slightly rough concrete walls, for levelling pedralles soffits and precast concrete elements such as panels, columns and beams. Thanks to its special composition, the finishing obtained by mixing Planitop 540 with water, is easily applied using a flat trowel and finished with a sponge float. Once hardened, it has a very high bonding strength. Planitop 540 can be applied maximum 3 mm thick per coat and is avaiable in white and grey. Consumption 1.4 kg/m2 per mm of thickness. Packaging 25 kg bags.
White lime-cement based finishing compound for very smooth finishing of both fresh and cured interior and exterior cementitious renders and concrete surfaces; can be applied from 0 to 3 mm thick. Planitop 560 is used for smoothing fresh or cured, interior and exterior cement-lime mortar or prepacked fresh renders before painting or applying floor or ceiling coloured coatings. It can also be used for smoothing renders in rooms w
here wall paper or light-weight textile coverings will be applied. Planitop 560 can also be used for smoothing cracks and chips on old concrete walls, as fine finishing of coarse grained levelling and for levelling predalles soffits. Thanks to its special composition and fine texture, the finishing obtained by mixing Planitop 560 with water has a high bonding strength and is easy to apply with a flat metal trowel. Planitop 560 can be applied between 0 and 3 mm thick per coat. Consumption 1.1 kg/m2 per mm of thickness. Packaging 20 kg bags.
White lime and gypsum-based levelling compound for smoothing off “dry”, cured internal gypsum, anhydrite or lime/cement-based renders. Planitop 580 is used for smoothing off internal traditional or pre-blended “dry”, cured renders, or pre-blended or limemortar renders, before applying paint or thin layers of mineral or synthetic finishing coats. Planitop 580 may also be used to obtain a smooth, finishing layer on coarse-grained render and fo
r levelling off surfaces in gypsum, cellular cement blocks or in sandwich blocks. The special composition and extremely fine structure, which is obtained by mixing Planitop 580 with water, gives the finishing layer high bonding properties and makes it very easy to spread with a smooth, metallic trowel, which also helps with the finishing operations. Planitop 580 may be applied at a thickness of up to 3 mm for each single coat. Consumption approx. 0.80 kg/m2 (per mm of thickness). Packaging 20 kg bags.
42
Planitop HDM
Planitop HDM Maxi
Adesilex FIS13
Two-component, high-ductility mortar with a pozzolanic reaction used for reinforcing masonry structures in conjunction with Mapegrid G 120 or Mapegrid G 220 at a thickness of 6 mm and for smoothing and levelling surfaces in concrete, stone and tuff. Planitop HDM is used in conjunction with Mapegrid G 120 or Mapegrid G 220 (a special mesh made from primed fibreglass) to reinforce masonry structures and to even out surfaces in concrete,
stone, brick and tuff. Thanks to its high content of synthetic resin, Planitop HDM has high bonding strength and, once hardened, forms a tough, compact, layer which is impermeable to water and harmful gases present in the atmosphere and is resistant to freeze-thaw cycles. Planitop HDM is supplied in the form of two predosed components, which must be mixed together without adding either water or any other ingredient. The mortar obtained is applied in a single coat at a thickness of up to 6 mm using a trowel, on surfaces which must be clean, solid and saturated beforehand with water or in case of very absorbent surfaces, primed with Primer G. The surface is then smoothed over using a flat trowel or sponge float a few minutes after being applied. Planitop HDM meets the minimum requirements of EN 1504-3 for R2-class non structural mortars and the requirements of EN 1504-2, in compliance with MC principle, for concrete protection. Consumption 1.8 kg/m2 per mm of thickness. Packaging 24 kg
bags + 6.5 kg tanks.
Two-component, high-ductility cementitious mortar with a pozzolanic-reaction binder base, applied at a maximum thickness of 25 mm, for levelling off stone, brick and tuff substrates before laying Mapegrid G 120 or Mapegrid G 220. Planitop HDM Maxi may be used on its own as a filler mortar or to repair brickwork, stone and tuff ceilings; further advantages are gained if used in conjunction with Mapegrid G 120 or Mapegrid G 220, a special, alkali-resistant, primed glass fibre mesh for structural reinforcement applications. Thanks to its high content of synthetic resin, Planitop HDM Maxi has high bonding strength and, what is more, once hardened, forms a tough, compact, layer which is impermeable to water and harmful gases present in the atmosphere and is resistant to freeze-thaw cycles. Planitop HDM Maxi is supplied in kits of two pre-dosed components, which must be mixed together without adding either water or any other ingredient. Once mixed, apply the mortar by t
rowel on the surface to be repaired and levelled off; the surface must be perfectly clean, solid and saturated beforehand with water or in case of very absorbent surfaces, primed with Primer G. Maximum applicable thickness per layer: 25 mm. Apply the product using a flat trowel, then smooth over using a sponge float before it starts setting. Planitop HDM Maxi meets the minimum requirements of EN 1504-3 for R2-class non structural mortars. Consumption 1.85 kg/m2 per mm of thickness. Packaging 25 kg bags + 6.75 kg tanks.
Water dispersion adhesive for thermal insulation systems. Adesilex FIS13 is an adhesive, based on synthetic resins in water dispersion modified with selected aggregate and special additives. Mixed with cement, it forms a compact mortar with excellent bonding strength on both normal renders and on the foam panels used for thermal insulation systems. Adesilex FIS13 can be used for bonding polyurethane or polystyrene foam insulation panels on walls of external façades and
for levelling surfaces of insulation systems. Mix the Adesilex FIS13 with cement in the ratio of 1 : 0.7 to 0.8, stirring thoroughly to prevent the formation of lumps, until a thick paste is obtained. This mix will hold the polystyrene foam panels as soon as they are positioned. Consumption – bonding insulation panels: 1.8-2.4 kg/m2; – total bonding of insulation panels with notched trowel n° 10: 2.7-3.2 kg/m2; – smoothing compound: 1.0-1.2 kg/m2. Packaging 25 kg and 15 kg drums.
EN 1504-2
EN 1504-3 EN 1504-3
R2 R2
SMOOTHING CONCRETE SURFACES AND RENDERS
43
Elastocolor Rasante
Elastocolor Rasante SF
Elastocolor Net
One-component fibre-reinforced elastomeric filling undercoat that can be applied on renders and very fine fissured textured coatings as long as they are coherent and primed. Elastocolor Rasante may be applied as it is with a trowel or diluted 5 to 10% with water and applied with a brush, fur roller, or cell-like sponge. After drying Elastocolor Rasante form
s a flexible resistant layer that follows the expansion of the substrates. Elastocolor Rasante can be an undercoat setting for reinforcement nets when there are many and pronounced cracks. Elastocolor Rasante can be used as an intermediate coat after having applied Mapelastic before finishing with Elastocolor Paint. Elastocolor Rasante can be admixed with 0.1 to 0.3 mm washed sand up to 30% by weight to increase the filling when the substrate is particularly uneven. Consumption 400-700 g/m2. Packaging 20 kg drums.
Trowelable ready-to-use, one-component, fibre reinforced elastomeric undercoat with high filling properties and admixed with fine sand. Trowelable intermediate filling undercoat to be used as it is during the Elastocolor cycle. Elastocolor Rasante SF is especially suitable to be used to install a reinforcing mesh, such as Elastocolor Net, and improves the smoothness of the substrate and flexibility of Elastocolor Paint finishing. Elastocolor Rasante SF is an elastomeric inte
rmediate undercoat with high filling properties and leaves a rustic finish. It levels uneven parts of the substrate before painting with elastomeric Elastocolor Paint. Elastocolor Rasante SF can also be used as a flexible filling finish such as a quartz based paint if applied neat or diluted 5 to 10% water with a trowel, cell-like sponge roller or short-hair roller. The product is ready-to-use and is applied with a metal trowel. The product may also be applied with a brush or roller. To obtain different textured “orange peel” effects, Elastocolor Rasante SF should be applied with a cell-like sponge roller either neat or diluted 5 to 10% with water, depending on the desired effect. If more coats are needed, wait at least 24 hours between coats. Consumption – trowel: 700 to 800 g/m2 per coat; – roller or brush: 300 to 500 g/m2 per coat; – spray: 0.8-1 kg/m2 per coat. The consumption is merely indicative, and depends on the roughness of the surface and type of application. Packa
ging 20 kg drums.
Alkali-resistant fibreglass mesh for reinforcing Elastocolor Rasante and Elastocolor Rasante SF. Reinforcement for: – Elastocolor Rasante and Elastocolor Rasante SF applied on interior and exterior micro-cracked cementitious structures; – Elastocolor Rasante and Elastocolor Rasante SF applied next to cracks less than 1 mm. Apply a 2-3 mm coat of Elastocolor Rasante or Elastocolor Rasante SF on the surface with a notched trowel and lay Elastocolor Net over the surface. Use a flat metal float to evenly spread out the product and to completely cover Elastocolor Net. After 24 hours, apply a second coat of Elastocolor Rasante or Elastocolor Rasante SF. Fabric next to Elastocolor Net must overlap 5 cm around the edges. Packaging Elastocolor Net is supplied in 50 m long and 1 m wide rolls.
EN 1504-2
EN 1504-2
Reale Mutua Insurance company - Milan - Italy Reparation and protection of the building façade with: MAPEFER, MAPEGROUT BM, MALECH, ELASTOCOLOR RASANTE
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S
tructural bonding with epoxy resins
Adesilex PG1 Adesilex PG1 Rapido
Thixotropic epoxy adhesive for structural bonding. Adesilex PG1 is a two-component epoxy resin based product with special hardeners, selected fine aggregates and special additives. Adesilex PG1 hardens in a few hours by chemical reaction alone, without shrinkage, becoming a compound with exceptional adhesion and mechanical strength. Adesilex PG1 can be used for strengthening structural elements such as carbon fibre plates, bonding steel plates precast concrete elements and for sealing large cracks. Adesilex PG1 can also be used to repair the edges of joints in industrial floors subject to heavy traffic. Pour component B (white) into component A (grey) and mix with a low speed electric stirrer until completely even, i.e. a uniform grey colour. Consumption 1.55 kg/m2 per mm of thickness. Packaging 6 kg (A+B) and 2 kg (A+B).
Two-component, thixotropic, quickhardening epoxy adhesive for structural bonds. Adesilex PG1 Ra
pido is a two-component adhesive composed of an epoxy resin base, special catalysts, fine-grained selected aggregates and special admixes. Adesilex PG1 Rapido hardens in approximately 1 hour (at +23°C) by chemical reaction and without shrinking, and becomes a composite material with exceptional mechanical strength. Adesilex PG1 Rapido may be used to strengthen structures by bonding steel and carbonlaminate sheets, such as Carboplate, and pre-fabricated concrete elements, for sealing large cracks and for fixing injection tubes in place. Adesilex PG1 Rapido may also be used for repairing the edges of joints in industrial floors subject to intense traffic. To prepare the product, pour component B (grey) into component A (black) and mix together with a drill fitted with a low-speed mixing attachment until a homogenous mix is obtained (uniform grey colour). Consumption 1.55 kg/m2 per mm of thickness. Packaging 6 kg (A+B).
STRUCTURAL BONDING WITH EPOXY RESINS
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Adesilex PG2
Adesilex P
G4
Thixotropic epoxy adhesive with extended workability. Adesilex PG2 is a two-component epoxy resin based product with special hardeners, selected fine aggregates and special additives. Adesilex PG2 is recommended for structural strengthening including bonding steel plates to concrete, rigid structural bonding of precast concrete elements and sealing large cracks. The product’s extended workability makes it especially recommended for applications at temperatures above +20°C. Pour component B into component A and mix with a low speed electric stirrer until completely even. Consumption 1.6 kg/m2 per mm of thickness. Packaging 6 kg (A+B).
Two-component, thixotropic, epoxy adhesive with modified-rheology for bonding Mapeband, Mapeband TPE, PVC braces, Hypalon and for structural bonding. Adesilex PG4 is a two-component adhesive made up of an epoxy resin base, fine-grained selected aggregates and special admixes. Adesilex PG4 is used both as an adhesive for bonding synthetic braces use
d in waterproofing applications and for repairing, sealing and bonding elements in concrete, reinforced cement, metal and natural stone. Adesilex PG4 is characterised by its low viscosity and, as a result, offers good wetting of the substrate. This makes it easy to apply by trowel on horizontal and vertical surfaces and on ceilings without dripping, thanks to it being highly thixotropic. To prepare the product, pour component B (white) into component A (grey) and mix together with a drill fitted with a low-speed stirrer until a homogenous mix is obtained. Consumption 1.55 kg/m2 per mm of thickness. Packaging 6 kg (A+B); 30 kg (A+B).
Křímov Bridge - Kroměříž - Czech Republic Structural bonding with: ADESILEX PG1
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Eporip
Epojet
Epojet LV
Two-component epoxy based adhesive for cold joints and monolithic sealing of cracks in screeds. Eporip is used to bond “fresh” concrete to old concrete, Mapecem screeds or Ultratop flooring with a cementitious substrate. It can also be
used, by pouring, to seal cracks in floors and to make rigid waterproof joints. Eporip is supplied as two pre-measured components which must be mixed together until completely homogeneous. Eporip has low viscosity and is easily applied with a brush both horizontally and vertically onto perfectly clean and solid substrates. Concrete should be poured within 3 hours after applying Eporip (at temperatures around +20°C). Consumption – cold joints: 0.5-2 kg/m2; – sealing of cracks: 1.35 kg/dm3 of cavity to be filled. Packaging 10 kg (A+B) and 2 kg (A+B).
Two-component superfluid epoxy resin for injection. Epojet is used for monolithic repair of structures which have cracked due to overloading, impact, earthquakes etc; it is also used for bonding and structural strengthening by low pressure injection and for sealing cracks in cement screeds. Epojet is a solvent-free epoxy adhesive, consisting of two pre-measured components to be mixed together with an electric stirrer prior to use. Aft
er mixing, Epojet becomes a low viscosity liquid ideal for injection. Epojet polymerizes without shrinkage and is waterproof after hardening. For monolithic repair of degraded structures, inject Epojet into the cracks with a pump. Horizontal cracks in screeds can be sealed simply by pouring Epojet directly into them. Consumption – sealing of cracks: 1.1 kg/dm3 of cavity to be filled; – bonding concrete-steel: 1.1 kg/m2 per mm of thickness. Packaging 4 kg (A+B) and 2.5 kg (A+B).
Two-component very low viscosity epoxy resin for injection in microcracks. Epojet LV is used to attribute the monolithic nature to cracked structures and for bonding and structural strengthening of concrete and masonry elements by low pressure and/or at atmosphere pressure injection. The product can be used for sealing cracks in cementitious screeds. Epojet LV is a solvent-free, low viscosity, two-component epoxy adhesive. After mixing, Epojet LV becomes and extremely fluid liquid ideal for injection. Epoje
t LV polymerises without shrinkage and is waterproof after hardening. For monolithic repair of damaged structures, inject Epojet LV into the cracks with a low pressure or at atmosphere pressure pump. Horizontal cracks in screeds can be sealed by pouring Epojet LV directly into them. Consumption – sealing cracks: 1.1 kg/dm3 of cavity to be filled; – bonding concrete-steel: 1.1 kg/m2 per mm of thickness. Packaging 4 kg (A+B) and 2.5 kg (A+B).
Carbon and glass fibre plates, bars, pipes and fabrics
Carbotube
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47
Injectors Ø 23
Pultruse tube in carbon fibre impregnated with epoxy resin, used together with Ø 23 mm injectors to carry out “reinforcement tacking”. Carbotube is a range of pultruse tubes in carbon fibre impregnated with epoxy resin, which have a high tensile strength and modulus of elasticity of 170,000 N/mm2. It is used to carry out “reinforcement tacking” for repairing, reinforcing and upgrading of structures in stone, brickwo
rk or tuff. Carbotube is applied using Ø 23 mm injectors as a reinforcement treatment, to consolidate vaulted structures and brickwork, stone and tuff facing walls together with epoxy resin or fluid grout. It is also used for structural consolidation of damaged or cracked elements caused by subsidence or seismic activity. The outside diameter of Carbotube is 10 mm, while the inside diameter is 8mm. The product may be used as is for injection purposes or for structural consolidation operations, or together with the fabrics from the MapeWrap range in order to anchor it on more strongly, especially when flexural or shear strengthening operations are carried out. Packaging boxes of 10 2 m-long tubes.
Plastic injectors with a non-return valve, used together with Carbotube to carry out “reinforcement tacking”. After cutting Carbotube to the required length, remove the protective plastic film. Fit the injector onto the Carbotube by applying a light pressure. Insert the Carbotube in the
hole previously made in the element to be consolidated, and inject epoxy resin or fluid grout into the hole. Characteristics of the injectors: Outside diameter: 23 mm. Length: 80 mm. Diameter of injection hole: 5 mm. Packaging boxes of 100 injectors.
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Epojet
Maperod C
Maperod G
Two-component superfluid epoxy resin for injection. Epojet is used for monolithic repair of structures which have cracked due to overloading, impact, earthquakes etc; it is also used for bonding and structural strengthening by low pressure injection and for sealing cracks in cement screeds. Epojet is a solvent-free epoxy adhesive, consisting of two pre-measured components to be mixed together with an electric stirrer prior to use. After mixing, Epojet becomes a low viscosity liquid ideal for injection. Epojet polymerizes without shrinkage and is waterproof after hardening. For monolithic repair of degraded structures, inject Epojet into the cracks with a pump. Horizontal cracks in screeds can be sealed s
imply by pouring Epojet directly into them. Consumption – sealing of cracks: 1.1 kg/dm3 of cavity to be filled; – bonding concrete-steel: 1.1 kg/m2 per mm of thickness. Packaging 4 kg (A+B) and 2.5 kg (A+B).
Pultruse bars in high-strength carbon fibre, used for strengthening reinforced concrete structural elements and masonry. Maperod C is a range of pultruse rods in carbon fibre, pre-impregnated in epoxy resin, which have a high tensile strength and modulus of elasticity of 155,000 N/mm2. After removing the protective plastic film, they are used to carry out structural repairs and strengthening of elements in reinforced concrete, brickwork, stone or tuff damaged by either physicalmechanical stresses or natural events. Maperod C may be used together with the fabrics from the MapeWrap range in order to anchor it on more strongly, especially when flexural or shear strengthening operations are carried out. Packaging boxes of 10 2m-long rods.
Pultruse bars in fibreglass, used for str
engthening reinforced concrete structural elements and masonry. Maperod G is a range of pultruse rods in improved-adherence fibreglass impregnated with modified epoxy ethyl vinyl, which have a modulus of elasticity of 40,800 N/mm2. They are used to carry out structural repairs and strengthening of elements in reinforced concrete, brickwork, stone or tuff damaged by either physicalmechanical stresses or natural events. Maperod G may be used together with the fabrics from the MapeWrap range in order to anchor it on more strongly, especially when flexural or shear strengthening operations are carried out. Packaging boxes of 10 3 m-long rods.
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Carboplate
Adesilex PG1
Adesilex PG1 Rapido
Pultrused carbon fibre plates pre-impregnated in epoxy resin, protected by a double film of plastic. Carboplate is a range of pultrused carbon fibre plates, pre-impregnated in epoxy resin, with high resistance and flexibility, for plating prestressed reinforced con
crete conglomerate and steel structures. Carboplate can replace conventional steel sheets (béton plaqué) that are used for plating. Carboplate is used for the repair and static upgrade of beams and under-dimensioned slabs for flexural resistance, for the repair of structures damaged by fire and seismic events, for the reinforcement of viaduct slabs consequent to an increase of static and/or dynamic loads, of industrial and/or commercial structures consequent to loads brought on by equipment and machinery, of carriageable ramps in residential and industrial buildings. Carboplate is placed using Adesilex PG1, Adesilex PG1 Rapido or Adesilex PG2 structural adhesives provided that the substrate is impregnated by using MapeWrap Primer 1 beforehand. Packaging Carton boxes each containing one 25 m roll. Carboplate is available in 3 modulus of elasticity (170,000, 200,000 and 250,000 N/mm2), each having 3 widths (50, 100 and 150 mm): – Carboplate E 170/50/1.4 (25 m x 50 mm x 1.4 mm rolls).
– Carboplate E 170/100/1.4 (25 m x 100 mm x 1.4 mm rolls). – Carboplate E 170/150/1.4 (25 m x 150 mm x 1.4 mm rolls). – Carboplate E 200/50/1.4 (25 m x 50 mm x 1.4 mm rolls). – Carboplate E 200/100/1.4 (25 m x 100 mm x 1.4 mm rolls). – Carboplate E 200/150/1.4 (25 m x 150 mm x 1.4 mm rolls). – Carboplate E 250/50/1.4 (25 m x 50 mm x 1.4 mm rolls). – Carboplate E 250/100/1.4 (25 m x 100 mm x 1.4 mm rolls). – Carboplate E 250/150/1.4 (25 m x 150 mm x 1.4 mm rolls).
Thixotropic epoxy adhesive for structural bonding. Adesilex PG1 is a two-component epoxy resin based product with special hardeners, selected fine aggregates and special additives. Adesilex PG1 hardens in a few hours by chemical reaction alone, without shrinkage, becoming a compound with exceptional adhesion and mechanical strength. Adesilex PG1 can be used for strengthening structural elements such as carbon fibre plates, bonding steel plates precast concrete elements and for sealing large cracks. Adesilex P
G1 can also be used to repair the edges of joints in industrial floors subject to heavy traffic. Pour component B (white) into component A (grey) and mix with a low speed electric stirrer until completely even, i.e. a uniform grey colour. Consumption 1.55 kg/m2 per mm of thickness. Packaging 6 kg (A+B) and 2 kg (A+B).
Two-component, thixotropic, quick-hardening epoxy adhesive for structural bonds. Adesilex PG1 Rapido is a two-component adhesive composed of an epoxy resin base, special catalysts, fine-grained selected aggregates and special admixes. Adesilex PG1 Rapido hardens in approximately 1 hour (at +23°C) by chemical reaction and without shrinking, and becomes a composite material with exceptional mechanical strength. Adesilex PG1 Rapido may be used to strengthen structures by bonding steel and carbon-laminate sheets, such as Carboplate, and pre-fabricated concrete elements, for sealing large cracks and for fixing injection tubes in place. Adesilex PG1 Rapido may also be used fo
r repairing the edges of joints in industrial floors subject to intense traffic. To prepare the product, pour component B (white) into component A (grey) and mix together with a drill fitted with a low-speed mixing attachment until a homogenous mix is obtained (uniform grey colour). Consumption 1.55 kg/m2 per mm of thickness. Packaging 6 kg (A+B).
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Adesilex PG2
MapeWrap C UNI-AX and MapeWrap C UNI-AX HM
MapeWrap C BI-AX
Thixotropic epoxy adhesive with extended workability. Adesilex PG2 is a two-component epoxy resin based product with special hardeners, selected fine aggregate and special additives. Adesilex PG2 is used for structural strengthening such as bonding Carboplate carbon fibre plates, steel plates, precast concrete elements and sealing cracks larger than 1 mm. The product’s extended workability makes it especially recommended for applications at temperatures above +20°C. Pour Part B into Part A and mix with a low speed electric stirrer until completely even. Consu
mption 1.6 kg/m2 per mm of thickness. Packaging 6 kg (A+B).
High strength uni-directional continuous carbon fibre fabric with high and very high moduls of elasticity. MapeWrap C UNI-AX and MapeWrap C UNI-AX HM are uni-directional continuous carbon fibre fabrics characterised by high (230,000 N/mm2) and very high (390,000 N/mm2) modulus of elasticity and high tensile strength. The fabrics are suitable for repairing reinforced concrete structures damaged by physical-mechanical action, for confinement of axial loaded concrete elements or concrete elements subjected to compressive and bending stress and for seismic strengthening in earthquake areas. They can be placed using two different methods: the wet system and the dry system using a specific and complete range of epoxy resins made up of MapeWrap Primer 1 to prime the substrate, MapeWrap 11 or MapeWrap 12 for smoothing, MapeWrap 21 (wet system) and MapeWrap 31 (dry system) for the impregnation of the fabric. Packaging boxes containing
one 50 m long roll. MapeWrap C UNI-AX and MapeWrap C UNI-AX HM are available in two basic weights (300 and 600 g/m2) and each type with different widths (10, 20 and 40 cm): – MapeWrap C UNI-AX 300/10: 50 m x 10 cm rolls (300 g/m2); – MapeWrap C UNI-AX 300/20: 50 m x 20 cm rolls (300 g/m2); – MapeWrap C UNI-AX 300/40: 50 m x 40 cm rolls (300 g/m2); – MapeWrap C UNI-AX 600/10: 50 m x 10 cm rolls (600 g/m2); – MapeWrap C UNI-AX 600/20: 50 m x 20 cm rolls (600 g/m2); – MapeWrap C UNI-AX 600/40: 50 m x 40 cm rolls (600 g/m2).
Balanced high strength bidirectional carbon fibre fabric. MapeWrap C BI-AX is a bidirectional carbon fibre fabric characterised by a high modulus of elasticity and very high tensile strength. MapeWrap C BI-AX is suitable for repairing concrete structures and to improve flexural and shear strength of reinforced concrete structures damaged by physical-mechanical action, for confinement of axial loaded concrete elements or concrete elements subjected to comp
ressive and bending stress and for seismic strengthening in earthquake areas. MapeWrap C BI-AX can be placed using two different methods: the wet system and the dry system using a specific and complete range of epoxy resins composed of MapeWrap Primer 1 to prime the substrate, MapeWrap 11 or MapeWrap 12 for smoothing, MapeWrap 21 (wet system) and MapeWrap 31 (dry system) for the impregnation of the fabric. Packaging boxes containing one 50 m long roll. The fabric is available in two basic weights and each type with different widths: – MapeWrap C BI-AX 230/20: 50 m x 20 cm rolls (230 g/m2); – MapeWrap C BI-AX 230/40: 50 m x 40 cm rolls (230 g/m2); – MapeWrap C BI-AX 360/20: 50 m x 20 cm rolls (360 g/m2); – MapeWrap C BI-AX 360/40: 50 m x 40 cm rolls (360 g/m2).
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MapeWrap C QUADRI-AX
Balanced high strength quadridirectional carbon fibre fabric. MapeWrap C QUADRI-AX is a quadridirectional carbon fibre fabric characterised by a high modulus
of elasticity (comparable to steel) and very high tensile strength. MapeWrap C QUADRI-AX is suitable for the repair and static upgrade of damaged reinforced concrete structures where the distribution of the isostatic lines of concrete elements tension are unknown, for confinement of axial loaded concrete elements or concrete elements subjected to compressive and bending stress and for seismic strengthening in earthquake areas. MapeWrap C QUADRI-AX can be placed using two different methods: the wet system and the dry system using a specific and complete range of epoxy resins composed of MapeWrap Primer 1 to prime the substrate, MapeWrap 11 or MapeWrap 12 for smoothing, MapeWrap 21 (wet system) and MapeWrap 31 (dry system) for the impregnation of the fabric. Packaging boxes containing one 50 m long roll. The fabric is available in two basic weights and each type with different widths: – MapeWrap C QUADRI-AX 380/30: 50 m x 30 cm rolls (380 g/m2); – MapeWrap C QUADRI-AX 380/48: 50 m x
48.5 cm rolls (380 g/m2); – MapeWrap C QUADRI-AX 760/30: 50 m x 30 cm rolls (760 g/m2); – MapeWrap C QUADRI-AX 760/48: 50 m x 48.5 cm rolls (760 g/m2).
Fenilone railway underpass - Verona - Italy Structural reparation and consolidation with: ADESILEX PG1, CARBOPLATE, MAPEWRAP 11, MAPEWRAP 12, MAPEWRAP C UNI-AX
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MapeWrap C FIOCCO
MapeWrap G UNI-AX
Carbon fibre cord for impregnation with MapeWrap 21 (two-component super-fluid epoxy resin). MapeWrap C Fiocco is a complete range of cord in unidirectional carbon fibre with a high modulus of elasticity. It is used for creating anchorage points for repairs, reinforcement and static upgrading of structures in reinforced cement, masonry and tuff using MapeWrap C fabrics and Carbotube. MapeWrap C Fiocco is set in place after it has been impregnated with MapeWrap 21 two component, super-fluid, solvent-free epoxy resin, a product specially developed for impregnating MapeWrap fabrics on site. After pulling out the cord through the hole
on the top of the package, cut off at the length required with a pair of scissors. Peel back the mesh on the part of MapeWrap C Fiocco which does not need to be impregnated with resin and dip the remaining part in MapeWrap 21. After impregnation, while wearing a pair of impermeable rubber gloves, apply a light pressure with your fingers on the part of the cord which has been dipped in order to remove the excess resin. Roll the mesh back into its original position and then sprinkle fine sand on the part of MapeWrap C Fiocco which has been dipped in the resin. An alternative method consists in rolling the said cord dipped in resin in a bed of sand. Either one of the above procedures may be used, and they are carried out to obtain a surface which offers a better grip. When the resin has set, remove the mesh from the part of the cord which is not impregnated with resin so that it is easier to open out the carbon fibres. Packaging boxes containing one 10 m long roll. MapeWrap C Fiocco is av
ailable in various diameters (6, 8, 10 and 12 mm): – MapeWrap C Fiocco/6: 10 m x Ø 6 mm rolls – MapeWrap C Fiocco/8: 10 m x Ø 8 mm rolls – MapeWrap C Fiocco/10: 10 m x Ø 10 mm rolls – MapeWrap C Fiocco/12: 10 m x Ø 12 mm rolls
Uni-directional fibre glass fabric. MapeWrap G UNI-AX is a uni-directional fibre glass fabric suitable for repairing concrete and masonry elements damaged by physical mechanical action, for the confinement of axial loaded concrete elements or concrete elements subjected to compressive and bending stress and for seismic strengthening in earthquake-risk areas. MapeWrap G UNI-AX can be placed using two different methods: the wet system and the dry system using a specific and complete range of epoxy resins made up of MapeWrap Primer 1 to prime the substrate, MapeWrap 11 or MapeWrap 12 for smoothing, MapeWrap 21 (wet system) and MapeWrap 31 (dry system) for the impregnation of the fabric. Packaging boxes containing one 50 m long roll. The fabric is availa
ble in 2 basic weights and with different widths: – MapeWrap G UNI-AX 300/30 (300 g/m2 - 50 m x 30 cm rolls); – MapeWrap G UNI-AX 300/60 (300 g/m2 - 50 m x 60 cm rolls). – MapeWrap G UNI-AX 900/30 (900 g/m2 - 50 m x 30 cm rolls); – MapeWrap G UNI-AX 900/60 (900 g/m2 - 50 m x 60 cm rolls).
STRUCTURAL REINFORCEMENT WITH FRP
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MapeWrap G QUADRI-AX
MapeWrap G FIOCCO
Balanced quadri-directional fibre glass fabric. MapeWrap G QUADRI-AX is a quadridirectional fibre glass fabric suitable for repairing masonry and reinforced concrete elements damaged by physical mechanical action, for the confinement of axial loaded concrete elements or concrete elements subjected to compressive and bending stress and for seismic strengthening of vaulted structures without increasing the seismic mass (without the risk of percolation of liquid towards the intrados surface) in earthquake-risk areas. MapeWrap G QUADRI-AX can be placed using two different methods: the wet system and the dry system us
ing a specific and complete range of epoxy resins made up of MapeWrap Primer 1 to prime the substrate, MapeWrap 11 or MapeWrap 12 for smoothing, MapeWrap 21 (wet system) and MapeWrap 31 (dry system) for the impregnation of the fabric. Packaging boxes containing one 50 m long roll. The fabric is available in a single basic weight and with different widths: – MapeWrap G QUADRI-AX 1140/30 (1140 g/m2 - 50 m x 30 cm rolls); – MapeWrap G QUADRI-AX 1140/48 (1140 g/m2 - 50 m x 48.5 cm rolls).
Fibreglass cord for impregnation with MapeWrap 21 (two component, superfluid epoxy resin). MapeWrap G Fiocco is a complete range of cord in unidirectional fibreglass. It is used for creating anchorage points for repairs, reinforcement and static upgrading of structures in reinforced cement, masonry and tuff using MapeWrap G fabrics and Carboplate. MapeWrap G Fiocco is set in place after it has been impregnated with MapeWrap 21 two component, super-fluid, solvent-free epoxy resin, a product specially
developed for impregnating MapeWrap fabrics on site. After pulling out the MapeWrap G Fiocco through the hole on the top of the package, cut off at the length required with a pair of scissors. Peel back the mesh on the part of MapeWrap G Fiocco which does not need to be impregnated with resin and dip the remaining part in MapeWrap 21. After impregnation, while wearing a pair of impermeable rubber gloves, apply a light pressure with your fingers on the part of the cord which has been dipped in order to remove the excess resin. Roll the mesh back into its original position and then sprinkle fine sand on the part of MapeWrap G Fiocco which has been dipped in the resin. An alternative method consists in rolling the said cord dipped in resin in a bed of sand. Either one of the above procedures may be used, and they are carried out to obtain a surface which offers a better grip. When the resin has set, remove the mesh from the part of the cord which is not impregnated with resin so that it i
s easier to spread out the glass fibres. Packaging boxes containing one 10 m long roll. MapeWrap G Fiocco is available in various diameters (6, 8, 10 and 12 mm): – MapeWrap G Fiocco/6: 10 m x Ø 6 mm rolls; – MapeWrap G Fiocco/8: 10 m x Ø 8 mm rolls; – MapeWrap G Fiocco/10: 10 m x Ø 10 mm rolls; – MapeWrap G Fiocco/12: 10 m x Ø 12 mm rolls.
Marazzi Ceramics tower - Sassuolo - Italy Structural reparation, protection and consolidation with: MAPEFER, MAPEGROUT BM, MAPEGROUT FMR, ADESILEX PG1, CARBOPLATE, MAPEWRAP PRIMER 1, MAPEWRAP 11, MAPEWRAP 31, MAPEWRAP C UNI-AX, MAPEWRAP C QUADRI-AX, PLANITOP 200, ELASTOCOLOR PRIMER, ELASTOCOLOR PAINT
54
New
MapeWrap S FIOCCO
MapeWrap Primer 1
High-strength, steel fibre cord for structural strengthening. MapeWrap S FIOCCO is a special “cord” made using steel filaments, characterised by its extremely high mechanical strength. The product is suitable for repairing reinforced concrete elements damaged by physical-mechanical stresse
s, for shear and flexural strengthening of concrete elements and masonry and for seismic upgrading of structures at risk, and is used in conjunction with MapeWrap fabrics from the MAPEI FRP SYSTEM range of products. MapeWrap S FIOCCO is placed in position using Mapewrap 11, Mapewrap 12 or Mapewrap 31. After extracting MapeWrap S FIOCCO through the hole in the top of the package, trim to the exact length required with a clean cut using a grinder. Peel back the mesh towards the part of the MapeWrap S FIOCCO which is not to be impregnated with resin, and apply Mapewrap 11, Mapewrap 12 or Mapewrap 31 on the rest of the cord after placing it in contact with the structural element to be strengthened. Packaging Boxes containing a 10 m-long roll. MapeWrap S FIOCCO is available in two different diameters (10 and 12 mm): – MapeWrap S FIOCCO/10 mm: 10 m-long by Ø10 mm rolls; – MapeWrap S FIOCCO/12 mm: 10 m-long by Ø12 mm rolls.
Epoxy primer specific for the MapeWrap system. MapeWrap Primer
1 is a two-component super-fluid solvent-free product based on epoxy resins, specific for the preparation of concrete surfaces that need to be repaired or reinforced by bonding with MapeWrap fabric and Carboplate carbon plates. Pour part B into part A and mix with a drill fitted with a stirrer until completely even. Mixing ratio: 3 parts by weight of Part A and 1 part by weight of Part B. MapeWrap Primer 1 should be applied by a brush or roller onto a perfectly clean, dry and mechanically strong concrete surface. Consumption 250-300 g/m2. Packaging 2 kg (A+B).
Ex slaughterhouse - Latina - Italy Structural reparation and consolidation with: MAPEFER, MAPEGROUT THIXOTROPIC, ADESILEX PG2, CARBOPLATE, MAPEGROUT T40, MAPEGROUT FAST-SET, MAPEWRAP PRIMER 1, MAPEWRAP 11, MAPEWRAP 12, MAPEWRAP 31, MAPEWRAP C UNI-AX, MAPEWRAP C BI-AX, MAPEWRAP C QUADRI-AX
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MapeWrap 11
MapeWrap 12
MapeWrap 21
Normal setting thixotropic epoxy putty for levelling concrete
surfaces. MapeWrap 11 is a two-component product based on epoxy resins, selected fine aggregate and special additives. MapeWrap 11 is used to level concrete surfaces or reinforced concrete structures that need to be repaired or reinforced by bonding with MapeWrap fabric. Pour part B into part A and mix with a drill fitted with a stirrer until completely smooth. Mixing ratio: 3 parts by weight of part A and 1 part by weight of part B. After preparation, the product remains workable for approximately 40 minutes at +23°C. MapeWrap 11 may be applied onto concrete, stone or metal with a flat or notched trowel, after first priming the substrate with MapeWrap Primer 1. Consumption 1.5-1.6 kg/m2 per mm of thickness. Packaging 2 kg (A+B); 6 kg (A+B).
Slow setting thixotropic epoxy putty for levelling concrete surfaces. MapeWrap 12 is a two-component product based on epoxy resins, selected fine aggregate and special additives. MapeWrap 12 is used to level concrete surfaces or reinforced concr
ete structures that need to be repaired or reinforced by bonding with MapeWrap fabric. Thanks to the extended workability time, 60 minutes at +23°C, the use of MapeWrap 12 is recommended during the summer season or when large surface areas need to be levelled. Pour part B into part A and mix with a drill fitted with a stirrer until completely smooth. Mixing ratio: 3 parts by weight of part A and 1 part by weight of part B. MapeWrap 12 may be applied over concrete, stone or metal with a flat or notched trowel, after first priming the substrate with MapeWrap Primer 1. Consumption 1.5-1.6 kg/m2 per mm of thickness. Packaging 2 kg (A+B); 6 kg (A+B).
Superfluid epoxy resin for impregnation with MapeWrap “wet system”. MapeWrap 21 is a two-component superfluid solvent-free product based on epoxy resins, especially formulated for the impregnation, immediately before placing MapeWrap fabric. Pour part B into part A and mix with a drill fitted with a stirrer until the resin is completely e
ven. Mixing ratio: 4 parts by weight of part A and 1 part by weight of part B. After mixing, the product remains workable for approximately 40 minutes at +23°C. The impregnation of the MapeWrap fabric can be carried out manually by simply dipping the fabric into a basin or with suitable equipment when a lot of reinforcement is needed in the same structure and over large surface areas. The impregnated fabric must be applied over the still fresh MapeWrap 11 or MapeWrap 12 making sure it is laid without wrinkles. Consumption from 0.12 to 1.7 kg/m depending on the type of impregnated fabric. Packaging 5 kg (A+B); 2.5 kg (A+B).
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New
MapeWrap 31
Mapegrid G 120
Medium viscosity epoxy resin for impregnation with MapeWrap “dry system”. MapeWrap 31 is a two-component solvent-free paste product based on epoxy resins, especially formulated for the impregnation, during application, using the dry system of MapeWrap fabric. Pour part B into part A and mix with a drill fitted with a stirr
er until the resin is completely even. Mixing ratio: 4 parts by weight of part A and 1 part by weight of part B. After mixing, the product remains workable for approximately 40 minutes at +23°C. MapeWrap 31 must be applied directly onto the still fresh MapeWrap 11 or MapeWrap 12 with a brush or short-haired roller. The fabric must then be placed over the concrete element that needs to be repaired or reinforced, without leaving any wrinkles. Consumption from 0.1 to 1.8 kg/m depending on the type of impregnated fabric. Packaging 5 kg (A+B); 2.5 kg (A+B).
Pre-primed, alkali-resistant (A.R.) glass fibre mesh, for localised reinforced “strengthening” of masonry substrates. Mapegrid G 120 is a special, alkaliresistant mesh made from primed glass fibres, used in conjunction with Planitop HDM if the thickness to be rebuilt is up to 6 mm, or with Planitop HDM Maxi if the thickness is between 7 and 25 mm due to irregularities in the substrate. When carrying out strengthening on reinforced
concrete structures (for example on frameworks), where the secondary elements (diagonals, bricks, etc.) must be perfectly integral with the main loadbearing elements (e.g. beams and pillars), Mapegrid G 120 guarantees a good clamping effect, as indicated in the most recent norms and standards regarding seismic applications. Packaging boxes containing a 45 cm-wide by 25 m-long roll.
Church of St. Lucia Bell-tower - Serra S.Quirino - Ancona - Italy Consolidation and of the concrete structure using: MAPEWRAP PRIMER 1, MAPEWRAP 11, MAPEWRAP 31, MAPEWRAP C UNI-AX, MAPEWRAP C QUADRI-AX, ADESILEX PG1, EPOJET, MAPE-ANTIQUE MC and ANTIPLUVIOL S
STRUCTURAL REINFORCEMENT WITH FRP
57
Mapegrid G 220
Planitop HDM
Planitop HDM Maxi
Primed alkali-resistant fibreglass mesh for structural reinforcement of stone, brick and tuff substrates. Mapegrid G 220 is a special primed alkaliresistant mesh made up of fibreglass used in conjunction with Planitop HDM, it the thickness is not higher than 6 mm,
or with Planitop HDM Maxi when, because of differences and uneveness in the substrate, the thickness is between 7 and 25 mm. Thanks to its special 25 x 25 mm woven mesh, Mapegrid G 220 confers high ductility to the reinforced brickwork and distributes the stresses more uniformly. Packaging supplied in boxes, each one containing one roll: 45.70 m x 90 cm.
Two-component, high-ductility mortar with a pozzolanic reaction used for reinforcing masonry structures in conjunction with Mapegrid G 120 or Mapegrid G 220 at a thickness of 6 mm and for smoothing and levelling surfaces in concrete, stone and tuff. Planitop HDM is used in conjunction with Mapegrid G 120 or Mapegrid G 220 (a special mesh made from primed fibreglass) to reinforce masonry structures and to even out surfaces in concrete, stone, brick and tuff. Thanks to its high content of synthetic resin, Planitop HDM has high bonding strength and, once hardened, forms a tough, compact, layer which is impermeable to water and harmful ga
ses present in the atmosphere and is resistant to freeze-thaw cycles. Planitop HDM is supplied in the form of two pre-dosed components, which must be mixed together without adding either water or any other ingredient. The mortar obtained is applied in a single coat at a thickness of up to 6 mm using a trowel, on surfaces which must be clean, solid and saturated beforehand with water or in case of very absorbent surfaces, primed with Primer G. The surface is then smoothed over using a flat trowel or sponge float a few minutes after being applied. Planitop HDM meets the minimum requirements of EN 1504-3 for R2-class non structural mortars and the requirements of EN 1504-2, in compliance with MC principle, for concrete protection. Consumption 1.8 kg/m2 per mm of thickness. Packaging 24 kg bags + 6.5 kg tanks.
Two-component, high-ductility cementitious mortar with a pozzolanic-reaction binder base, applied at a maximum thickness of 25 mm, for levelling off stone, brick and tuff substrates
before laying Mapegrid G 120 or Mapegrid G 220. Planitop HDM Maxi may be used on its own as a filler mortar or to repair brickwork, stone and tuff ceilings; further advantages are gained if used in conjunction with Mapegrid G 120 or Mapegrid G 220, a special, alkali-resistant, primed glass fibre mesh for structural reinforcement applications. Thanks to its high content of synthetic resin, Planitop HDM Maxi has high bonding strength and, what is more, once hardened, forms a tough, compact, layer which is impermeable to water and harmful gases present in the atmosphere and is resistant to freeze-thaw cycles. Planitop HDM Maxi is supplied in kits of two pre-dosed components, which must be mixed together without adding either water or any other ingredient. Once mixed, apply the mortar by trowel on the surface to be repaired and levelled off; the surface must be perfectly clean, solid and saturated beforehand with water or in case of very absorbent surfaces, primed with Primer G. Maximum a
pplicable thickness per layer: 25 mm. Apply the product using a flat trowel, then smooth over using a sponge float before it starts setting. Planitop HDM Maxi meets the minimum requirements of EN 1504-3 for R2-class non structural mortars. Consumption 1.85 kg/m2 per mm of thickness. Packaging 25 kg bags + 6.75 kg tanks.
EN 1504-2
EN 1504-3
EN 1504-3
R2
R2
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Waterproofing
Mapelastic Mapelastic Smart
Two-component flexible cementitious mortar for waterproof protection of concrete, swimming-pools and balconies. Use Mapelastic to provide a highly flexible, protective and waterproof coating to concrete structures particularly subject to cracking. Mapelastic seals hairline cracks already present in substrates. Mapelastic is supplied in two premeasured components which must be mixed together without adding water or other ingredients. The mortar is applied with a trowel onto perfectly clean and sound surfaces that have been previously dampened with water. Mapelastic can be applied up
to 2 mm thick in a single coat. When applying to surfaces particularly stressed or crazed, it is essential to embed a 4 x 4.5 mm square-grid Fibreglass Mesh. To further improve both elongation at failure and crack bridging of Mapelastic, we recommend inserting Mapetex Sel, macroholed non-woven polypropylene fabric. Application: trowel or rendering machine. Mapelastic meets the requirements of EN 1504-2 standards, in compliance with PI, MC and IR and principle, for concrete protection. Consumption – 1.7 kg/m2 per mm of thickness if applied with a trowel; – 2.2 kg/m2 per mm of thickness if sprayed. Packaging 24 kg bags + 8 kg drums.
Two-component, high-flexibility cementitious mortar, applied by brush or by roller, for waterproofing concrete surfaces such as foundations, retaining walls, balconies, terraces, basins and swimming pools, and for protection against the penetration of aggressive agents. Mapelastic Smart is used to form highly flexible, waterproof and protective dressing
s on concrete structures, even those subject to cracking. Mapelastic Smart may also be used to cover up micro-cracking in concrete or render. Mapelastic Smart is supplied in the form of two pre-dosed components, which must be mixed together without adding either water or any other ingredient. Mixing ratio: A : B = 2 : 1. The mortar is applied by brush, roller or spray-rendering machine on surfaces which must be perfectly clean and solid, and which have been dampened with water beforehand. With Mapelastic Smart, a levelling layer of up to 2 mm thick may be applied in one single coat. If the product is to be applied on surfaces which are highly stressed or which have micro-cracking, 4 x 4.5 mm Fibreglass Mesh must be inserted. To further improve both elongation at failure and crack bridging of Mapelastic Smart, we recommend inserting Mapetex Sel, macro-holed non-woven polypropylene fabric. Mapelastic Smart meets the requirements of EN 1504-2 standards, in compliance with PI, MC and IR pr
inciple, for concrete protection. Consumption approximately 1.6 kg/m2 per mm of thickness, if applied by brush or roller; approximately 2.2 kg/m2 per mm of thickness, if applied by spray. Packaging 20 kg bags + 10 kg cans.
EN 1504-2
EN 1504-2
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New
New
Mapelastic Foundation
Monolastic
T H E WAT E R P R O O F E R
Flexible cementitious membrane
Two-component, flexible cementitious mortar for waterproofing concrete surfaces subject to negative and positive hydraulic pressure. Waterproofing concrete and masonry structures subject to negative or positive hydrostatic pressure. Suitable for foundation walls, car-parks, environments below ground level, water channels and swimming pools. Mapelastic Foundation is a two-component, cementitious binderbased mortar with fine-grained selected aggregates, special additives and synthetic polymers in water dispersion. When the two components are mixed together, a blend with a plastic consistency is obtained which is
easy to apply with a brush or a roller on both horizontal and vertical surfaces at a thickness of at least 2 cm. The properties of this product keep structures below ground level which are protected and waterproofed with Mapelastic Foundation perfectly dry. Mapelastic Foundation meets the requirements of EN 1504-2 standards, in compliance with PI, MC and IR principle, for concrete protection. Consumption 1.65 kg/m2 per mm of thickness. Packaging 22 kg bags + 10 kg cans.
One component, flexible cementitious mortar for waterproofing balconies, terraces and bathrooms. Monolastic is used for waterproofing balconies, terraces, bathrooms and showers before installing ceramic tiles or mosaics. Monolastic is a one component, cementitious waterproofing mortar with cementitious binders, selected, fine-grained aggregates and special, flexible acrylic polymers. Once mixed with water, Monolastic forms a paste with excellent workability characteristics, and which is easy to apply with a trowel, rol
ler or brush. Monolastic also bonds extremely well to all surfaces in concrete, masonry, ceramic and marble, if they are solid and clean. Consumption approximately 1.1 kg/m2 per mm of thickness. Packaging 20 kg bags.
EN 1504-2
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New
Monolastic Ultra
Elastocolor Waterproof
Fibreglass Mesh
One component, highly-flexible cementitious mortar for waterproofing concrete, balconies, terraces, bathrooms and swimming pools. Monolastic Ultra is used for waterproofing balconies, terraces, swimming pools, bathrooms and showers before installing ceramic tiles or mosaics. Monolastic Ultra is a one component, cementitious waterproofing mortar with cementitious binders, selected, finegrained aggregates and special, highly-flexible acrylic polymers. Once mixed with water, Monolastic Ultra forms a paste with excellent workability characteristics which is easy to apply with a trowel, roller or brush, and which may also be applied on vertical surfaces without running and without waste. Monolastic
Ultra also bonds extremely well to all surfaces in concrete, masonry, ceramic and marble, if they are solid and clean. Consumption approximately 1.1 kg/m2 per mm of thickness. Packaging 20 kg bags.
Flexible, acrylic resin-based paint in water dispersion for protecting structures waterproofed with Mapelastic or Mapelastic Smart and in direct, permanent contact with water. Elastocolor Waterproof is used for internal painting treatments for swimming pools and all surfaces treated with Mapelastic or Mapelastic Smart, where the waterproofing layer requires covering with a compatible, flexible and durable protective finish, suitable for direct, permanent contact with water. Elastocolor Waterproof is a paint for external use, composed of an acrylic resin in water dispersion. It is flexible, protective and is perfectly compatible as a coloured finishing layer with Mapelastic or Mapelastic Smart. Elastocolor Waterproof may be used as the final finishing layer wherever paint which is highly re
sistant to water is applied, after waterproofing operations using a cementitious-based product. Elastocolor Waterproof is resistant to all climatic conditions and the aggressive attack of smog and sunlight, and provides a long-lasting protective coat for the substrate. Elastocolor Waterproof protects the substrate, and gives it an attractive, smooth and uniform appearance. It is available in a wide range of colours according to the colour chart. Further colours may also be created according to individual samples by using the ColorMap automatic colouring system. Consumption 0.5-0.7 kg/m2 (for one base coat and two finishing coats). Packaging 20 kg drums.
Alkali-resistant fibreglass mesh for reinforcing interior and exterior levelling compounds. Alkali-resistant Fibreglass Mesh with 4x4.5 mm mesh and 1 m height for insertion as reinforcing in the first layer of Mapegum WPS, Aquaflex System, Mapelastic, Mapelastic Smart, Adesilex FIS13, Plastisol 1 and bituminous type products to prevent
the formation of cracks caused by tensions generated in the substrate. Packaging rolls of 50x1 m.
EN 1504-2
La Isla Bonita swimming-pool - Pontecagnano (SA) - Italy Waterproofing the swimming-pools with MAPELASTIC and MAPEBAND, protection and decoration with ELASTOCOLOR WATERPROOF
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Mapetex Sel
Mapecoat BS 1
Non-woven, macro-holed polypropylene fabric for reinforcing waterproofing membranes. Mapetex Sel is a non-woven, macro-holed fabric, made from synthetic polypropylene fibres, which is permeable to water. It is used in conjunction with Mapelastic or Mapelastic Smart for flexible cementitious mortars, to apply waterproofing layers on balconies, terraces, swimming pools, basins, etc. Mapetex Sel may also be used together with Mapegum WPS, fast drying, liquid elastic membrane for interior waterproofing. Thanks to the high mechanical properties of the product, the characteristics of Mapelastic, Mapelastic Smart and Mapegum WPS, such as toughness, punch-
resistance, ultimate elongation and crack-bridging, are further improved. Packaging 25 m x 1 m-wide rolls.
Two-component, flexible, abrasionresistant, epoxy-polyurethane resinbased dressing material for protecting and waterproofing concrete structures. Mapecoat BS 1 is a flexible dressing material which is waterproof and resistant to abrasion, applied on any concrete surface to impede the penetration of aggressive elements such as chlorides, oil and hydrocarbons. It is particularly recommended to form protective dressings around the kerbs of bridges, to avoid the penetration of de-icing salts and to increase strength during freeze/thaw cycles. It may also be used to form waterproof dressings on flat surfaces subject to traffic, pavements on bridges and pedestrian overpasses in concrete, entrance ramps, multi-storey car parks and floors in car parks subject to high mechanical stresses. Thanks to its flexibility, Mapecoat BS 1 is able to seal cracks of up to 4mm at temperatures as low a
s -20°C. Once it has set, it bonds perfectly to concrete previously treated with Primer MF or Primer SN. It also has good resistance against impact and chemical agents. Consumption Primer MF approx. 0.3-0.4 kg/m2. Mapecoat BS 1 approx. 2.2 kg/m2 in two coats (2 mm thick). Quartz 0.5 approx. 6.5 kg/m2 for sprinkling purposes and for preparing mixes with Mapecoat BS 1. Packaging 10 kg (A+B).
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Water-park in Děčín - Czech Republic Waterproofing the swimming pools with: BIBLOCK, TRIBLOCK, IDROSILEX PRONTO, IDROSTOP, MAPEBAND, MAPESIL AC, MAPELASTIC
Idrosilex
Idrosilex Pronto
Waterproofer for cementitious mortars in powder and liquid form. Use Idrosilex to obtain waterproof renders and substrates. Idrosilex is especially recommended for waterproofing basements, swimming pools, reservoirs, tunnels etc. Idrosilex is a product based on waterproofing additives available both in liquid and powder form. To use Idrosilex Powder, add it to the batch of dry cement and sand and mix with wa
ter until a completely uniform mixture is obtained. To use Idrosilex Liquid, dilute it in the mixing water. The mixture obtained with Idrosilex is applied like any normal rendering mortar. Consumption – Idrosilex Liquid: 3-5 kg per 100 kg of cement; – Idrosilex Powder: 2-4 kg per 100 kg of cement. Packaging – Idrosilex Liquid: 25 kg and 6 kg drums; – Idrosilex Powder: 25 x 1-kg boxes.
Osmotic cementitious mortar suitable for contact with drinking water, for waterproofing masonry and concrete structures. Use Idrosilex Pronto to waterproof foundations, walls, cellars, basements, liftrooms, swimming pools, canals and reservoirs containing also drinking water. Formulated from cement binders and special waterproofing additives, Idrosilex Pronto is prepared by mixing a 25 kg bag with 5.5-6 litres of clean water according to the type of application. Idrosilex Pronto can be applied by brush, trowel or spray. For application by brush or spray, apply 2-3 coats onto the perfectly cleaned
and sound substrate which must be thoroughly soaked with water beforehand. When applying by trowel reduce the mixing water to 5-6 litres per bag. Idrosilex Pronto meets the requirements of EN 1504-2, in compliance with MC principle, for concrete protection. Consumption 1.6 kg/m2 per mm of thickness. Packaging 25 kg bags (grey and white).
EN 1504-2
WAT E R P R O O F I N G
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Mapegum WPS
Mapegum EPX Mapegum EPX-T
Fast drying, liquid elastic membrane for interior waterproofing. Mapegum WPS is used for waterproofing walls and floors of bathrooms and shower stalls, kitchens and work surfaces, before installing ceramic tiles or natural stone. Mapegum WPS is a grey-coloured onecomponent paste with a synthetic resin base in water dispersion, totally solvent free, with a thixotropic viscosity that allows easy application on horizontal, inclined and vertical surfaces. After rapid evaporation of the water content, it forms a non-sticky elastic membrane, with excellent resistance to water,
tenacity, suitable for light foot traffic, that provides a highly adhesive surface for adhesives used for ceramic tiles, marble and natural stone. Mapegum WPS can be applied by trowel, roller, brush or spray (if necessary dilute with maximum 5% water) on substrates that are sound, clean, dry, free from oils, grease, old paint or other substances that may interfere with bonding. Mapegum WPS must be applied evenly in thin layers (about 1 mm maximum per coat). Wait for the first coat to dry before applying successive crossing coats (from about 1-2 hours depending on the environmental conditions). Application: smooth trowel, roller or spray in two crossing coats (1 mm each). Consumption 1.5 kg/m2 per mm of thickness. Packaging 25, 10 and 5 kg drums.
Two-component epoxy resin for flexible chemical-resistant waterproofing before installing ceramic tiles. Mapegum EPX is used for floors and walls that need to be covered with ceramic tiles in factories, industrial kitchens, slaughterhouses, e
tc. to protect the substrate from chemical aggression. Mapegum EPX should be applied in two coats by brush, roller or trowel in a total thickness of not less than 1 mm. To install tile over Mapegum EPX use Kerapoxy, or spinkle sand onto the second coat while still fresh and use Granirapid or Adesilex P4. For walls, use Mapegum EPX-T, the thixotropic version. Colour: grey. Consumption 1.4 kg/m2 per mm of thickness. Packaging Mapegum EPX: 10 kg (A+B); Mapegum EPX-T: 10 kg (A+B).
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Aquaflex System
Triblock P
Triblock Finish
Flexible, waterproofing and antifracture liquid membrane. Use Aquaflex to waterproof all types of surfaces indoors and outdoors, as long as not permanently in contact with water and for waterproofing old bituminous or asphalt coverings. Aquaflex can also be used as a flexible anti-fracture membrane for damaged substrates on which ceramic tiles or stone material can be installed, to prevent the formation of cracks on the covering. Aquaflex is a ready-to-use grey
or white coloured paste with a base of synthetic resins in water dispersion. Once dried it becomes a continuous flexible and waterproof membrane. For perfect bonding of Aquaflex, it is recommended to use Primer for Aquaflex over all difficult substrates such as: asphalt, bituminous membranes, old glazed tiles and cement surfaces. To avoid the formation of cracks due to substrate movement or of the tiled surface, it is recommended to insert a Mapei Fibreglass Mesh in the coat of Aquaflex. In particular, the use of the mesh is necessary in correspondence with the corners of the walls. As an alternative, use Mapeband. The final thickness of Aquaflex should not be less than 1 mm in order to create a consistent, flexible and continuous film, making sure there are no interruptions due to substrate flaws. Aquaflex is classified as a class 1 product according to fire resistance regulations (UNI 8457-9174). Consumption – Primer for Aquaflex: 160 g/m2 (wet) per coat; – Aquaflex: 300-450 g/m2
(wet) per coat. Packaging – Primer for Aquaflex: 5 kg ADR/RID approved packaging; – Aquaflex: 25-10-5 kg drums.
Three-component, epoxy-cementitious primer for damp substrates. Triblock P is used for waterproofing vertical and horizontal surfaces which are damp due to the counter-pressure of water or capillary lift, before applying parquet, PVC, linoleum, ceramics, cementitious smoothing and levelling compounds and epoxy and polyurethane coats, since their low permeability to vapour may cause blistering or detachment of the coat. Triblock P is supplied in kits of 3 predosed components, which must be mixed together using a low-speed drill until a smooth, lump-free paste is obtained. After diluting with from 5 to 20% of water, apply Triblock P with a brush, by roller or with the airless spray system in 2 coats, to create a continuous, uniform layer without porosity. If the surface to be treated is uneven, we recommend mixing 1 part in weight of Triblock P (A+B+C) with 0.5 parts in w
eight of Quartz 0.25 or Quartz 0.5. In this case, the mortar must be applied at a maximum thickness of 1 mm. After smoothing off, if the surface is damp and subject to the counter-pressure of water, a further coat of Triblock P diluted with 5-10% of water must be applied. Consumption – 250-300 g/m2 per coat, on non-absorbent surfaces; – 400-500 g/m2 per coat, on absorbent surfaces; – 1.5 kg/m2 per mm of thickness when used as a smoothing compound. Packaging 5 kg units (A+B+C).
Three-component epoxy-cementitious thixotropic mortar for smoothing off damp substrates. Triblock Finish is used for protecting and evening out vertical and horizontal concrete surfaces subject to damp, such as channels, drains and concrete pipes, for which good chemical resistance and high resistance to abrasion is required. Triblock Finish is an epoxy-cementitious system with the capacity of curiing on damp indoor and outdoor surfaces, and of forming a compact, waterproof layer which, if required, is sui
table for covering with epoxy and polyurethane products. Triblock Finish is supplied in kits of 3 pre-dosed components, which must be mixed together using a low-speed drill until a smooth, lump-free paste is obtained. The mortar must be spread on evenly using a metal trowel, at a thickness of up to 3 mm. Consumption 2 kg/m2 per mm of thickness, dependent on the type of substrate. Packaging 31.25 kg kits (A+B+C).
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Quartz 0.25 0.5 - 1.2 - 1.9
Isamite
Spherical, grey, alluvium quartz for the Mapefloor Systems and Triblock P. Quartz 0.25 Selected, graded blend of grey, alluvium quartz with a trigonal crystalline structure and a maximum inert size of 0.25 mm. Used for self-levelling compounds in combination with Mapefloor I 300 SL for the Mapefloor Systems and with Triblock P. Quartz 0.5 Selected, graded blend of grey, alluvium quartz with a trigonal crystalline structure and a maximum inert size of 0.5 mm. Used for sprinkling purposes in combination with Pri
mer SN or Mapefloor I 300 SL for the Mapefloor Systems and Triblock P. Quartz 1.2 Selected, graded blend of grey, alluvium quartz with a trigonal crystalline structure and a maximum inert size of 1.2 mm. Used for sprinkling purposes in combination with Primer SN or Mapefloor I 300 SL for the multi-layered Mapefloor Systems. Quartz 1.9 Selected, graded blend of grey-coloured, alluvial quartz with a trigonal crystalline structure and a maximum inert size of 1.9 mm. Used for manufacturing dampearth consistency mortar in combination with Mapefoor I 910 or Mapefloor I 900 for the Mapefloor 91 Systems. Consumption according to which systems they are used with. Please refer to the Mapefloor System and Triblock P Technical Data Sheets. Packaging units of 25 kg.
Bituminous paint in solvent solution. Use Isamite as an adhesive primer for waterproofing works with bituminous membranes. Isamite can also be used as a protective paint for concrete and masonry walls in direct contact with the ground,
for underground metal structures, the inside of waste water tanks and for metal gutters. Isamite is a ready-to-use bitumen based product in solvent solution. Isamite can be applied by brush or spray in two coats on clean, sound and dry substrates. After it has completely dried, Isamite applied in the appropriate thickness forms a protective and waterproof coat. N.B. ADR/RID approved packaging. Consumption – on metal surfaces: 100-150 g/m2 per coat; – on concrete and wood: 250-300 g/m2 per coat. Packaging 10 kg drums.
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Plastimul Primer
Plastimul
Plastimul 1K Super Plus
Solvent-free, bitumen primer for treating substrates before applying a waterproofing product from the Plastimul range. Plastimul Primer is used as a primer to improve and even out the bonding properties of laying substrates for products from the Plastimul range for waterproofing applications. Plastimul Primer is a aqueous emulsion of high-quality, low-viscosity bitumen, and is completely solvent-free. Plastim
for underground metal structures, the inside of waste water tanks and for metal gutters. Isamite is a ready-to-use bitumen based product in solvent solution. Isamite can be applied by brush or spray in two coats on clean, sound and dry substrates. After it has completely dried, Isamite applied in the appropriate thickness forms a protective and waterproof coat. N.B. ADR/RID approved packaging. Consumption – on metal surfaces: 100-150 g/m2 per coat; – on concrete and wood: 250-300 g/m2 per coat. Packaging 10 kg drums.
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Plastimul Primer
Plastimul
Plastimul 1K Super Plus
Solvent-free, bitumen primer for treating substrates before applying a waterproofing product from the Plastimul range. Plastimul Primer is used as a primer to improve and even out the bonding properties of laying substrates for products from the Plastimul range for waterproofing applications. Plastimul Primer is a aqueous emulsion of high-quality, low-viscosity bitumen, and is completely solvent-free. Plastim
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