Copertina casetata de dimensiuni mai mici LLAZA MaticBox 350

Limba: Engleza

83 afisari

Tip documentatie: Fisa tehnica

Pagina 1 - Copertina casetata de dimensiuni mai mici LLAZA MaticBox 350 Fisa tehnica Engleza...

Technical Manual MATICBOX-350 Cassette Awning Page 1 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Page 2 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Contents Descriptive specifications 5-7 Cutting, selection, and classification tables 8-9 Annotated cross-sectional diagrams 10-11 Assembly instructions 12-16 Installation instructions 17-18 Page 3 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Page 4 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Descriptive specifications 1. GENERAL CHARACTERISTICS The MATICBOX-350 awning brings together a series of innovative characteristics that make it stand out from other conventional systems. It uses a BOX cassette system, which allows the fabric and the support and extension systems to remain completely hidden. The articulated arm system, in conjunction with its other clearly unique characteristics, adds value to result in a top-of-the -line end product that responds to the needs

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of today’s professionals in the architecture and decorating sectors. Its minimalist look is perfectly adapted to new construction designs, allowing it to be fully integrated into the appearance of the façade and meeting all the requirements so often cited by professionals in these fields. This means that this sun protection system can be a part of any architectural project from the earliest stages of development. To all of this we can also add the built-in advantages that the cassette system (BOX) provides in terms of installation, as well as the ease of adjusting the system’s inclination by means of the patented option known as MATIC, which has been developed by our technical department. 2. DESCRIPTION OF THE SYSTEM The MATICBOX-350 awning is a system based on: ■ Support of the load-bearing components using a new technology whereby the system is clipped in place at the bottom The side brackets anchor the rear of the cassette to the ceiling or wall (different options), and they

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incorporate a system using a slotted hexagonal washer. When tightened down, this allows the position of the bracket to be varied by 360°, with a margin of 20 millimetres. This patented system, known as CLEVERFIX, has proven very useful for installation on reinforced concrete walls and other surfaces. The entire cassette system slides into to the lower part of the brackets attached to the wall or ceiling, and can be clipped in place using special steel clips. This means that the system holds itself up in its final installation position, so that the professional installer does not need to support its weight while attaching it permanently with screws and bolts. The system ensures that the awning is better attached to the surface and is easier to install, since the product can arrive at the installation site from the production centre almost fully assembled. This considerably reduces the amount of time dedicated to installation at the final location. ■ Awning adjustment using the MATIC

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system This system increases the range of possible inclinations, with the cassette always remaining in the same position and completely attached to the ceiling, the wall, or both. ■ Protection of the fabric component The part into which the fabric component is rolled up is surrounded by an aluminium profile, which is why the system is referred to as a “box”. In this way, when the system is retracted, the fabric is protected from harm from external elements, and the arms are folded inside the front profile or drop bar profile. ■ Possibility of in-line awning installation The innovation provided by the unique suspension system of this model eliminates the need to access the system from the side for levelling or anchoring. This means that for widths exceeding 5 metres, two awnings can be installed one right next to the other, considerably reducing the distance between the edges of the fabric. Page 5 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Descriptive specifica

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tions As with any sun protection system, this product also seeks to achieve the greatest suitability in terms of two intrinsic necessities: ■ Dimensions ■ Exposure to the elements (sun, wind, rain) To address these factors, the materials chosen in the manufacture of this product have taken on vital importance. 3. DESCRIPTION OF THE PARTS THAT MAKE UP THE MATICBOX-350 The rotational motion applied to the rolling tube when extending or retracting the fabric is activated by means of a gearbox with a 1:5 ratio, which if required is accompanied by a tubular compensation spring. The awning is then operated by either a manual crank or an electric motor positioned inside one end of the rolling tube. The front profile that serves as a guiding element for opening and closing of the system has been designed with an interior chamber, which allows it to be used with widths of up to 5 metres, and which also adds value to the assembly in terms of aesthetic appeal. When the awning is extended it

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is supported on a structure consisting of articulated SPLENDOR-type arms and the corresponding drop bar profile. The arms consist of profiles with an internal tensioning system that uses an elongation mechanism, with transmission of the longitudinal difference by means of a patented flexible tape system. This ensures that the product performs well above the applicable European EN 13561 standard. The articulation of the arms also uses a patented double ball-bearing system. This has achieved technical results much superior to those found with conventional systems. It is important to mention the functionality of an interior suspension core as well, which allows all of the various tensioning elements to be completely concealed when viewed from the exterior. The final aesthetic result is therefore a significant added value for this SPLENDOR system. Page 6 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Descriptive specifications With proper use and under suitable conditions, SPL

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ENDOR arms will exceed 60,000 operational cycles. Also, the appropriate angular calculations for their components prevent them from rubbing against the fabric during the entire extensionretraction process. An installation with two arms can reach a maximum of up to five metres in width and 3.5 metres of projection. 4. FINAL CONSIDERATIONS ■ Our manufacturing processes and corresponding management controls have allowed us to be granted ISO 9001 certification for design and manufacturing. ■ Our compliance with the requirements of the European EN 13561 standard allows us to issue the Statement of Conformity for the CE marking. ■ The recommendations found in the TUV standards for strength and safety are rigorously followed. ■ Application of the conditions required by EAA/Qualicoat standards allow us to offer a 3-year guarantee on lacquer finishes. Page 7 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette 5. COMPONENT SPECIFICATIONS GEOMETRIC PROPERTIES Geometry Section (

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mm2) Mt (cm4) - 1433 819 Ixx = 326 Iyy = 423 Ixx = 56.7 Iyy =157.8 Structural components - - - Front aluminium profile Rear aluminium profile - 319 379 Ixx = 17.53 Iyy = 39.58 Ixx = 22.90 Iyy = 77.88 Structure Cassette profile Front drop bar profile SPLENDOR-400 model arms TECHNICAL CHARACTERISTICS Structure Process Desig. material A B C D Components Pressure moulding Aluminium 180 90 2.5 55 Weather cover Extrusion Aluminium 175 130 6 Front drop bar SPLENDOR-400 model arms Extrusion Aluminium 175 130 6 Components Pressure moulding Aluminium 180 90 2.5 55 Front alum. profile Extrusion Aluminium 175 130 6 - Rear alum. profile Extrusion Aluminium 175 130 6 - DESCRIPTION A Resistance to traction Rm (Mpa) B Elastic limit Rp 0.2 (Mpa) C Elongation A50 mm (%) D Brinell hardness HBS 500 x 350 Maximum measurements WALL 0° to 45° Maximum inclination CEILING 0° to 45° MINIMUM WIDTH 200 250 300 325 350 243 293

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343 368 375 393 Page 8 - Copyright Llaza, S.A. - May 2012 400 MATICBOX-350 cassette 6. CUTTING, SELECTION, AND CLASSIFICATION TABLES CUTTING OF PROFILES AND FABRIC (in mm) MACH. MR-5 L-150 L-150 L-150 L-150 L-140 L-134 L-170 CASSETTE PROFILE FRONT DROP BAR PROFILE DIFFUSER PROFILE FABRIC PROTECTOR PROFILE INTERIOR CASSETTE WIDTH 80 mm ROLLING TUBE FABRIC SOMFY MOTOR L-150 L-150 L-150 L-150 L-140 L-124 L-170 MOTOR SELECTION TABLE (in Nw/m) PROJECTION 200 250 300 325 350 375 400 80 Ø ROLLING TUBE MOTOR 50 50 55 55 55 EN 13561 STANDARD – WIND CLASSIFICATION TABLE CLASS RANGE (Km/h) BEAUFORT CLASS 0 0 to 19 1-3 Beaufort Leaves and small twigs constantly moving. CLASS 1 20 to 28 4 Beaufort Dust and loose paper raised. Small branches begin to move. CLASS 2 29 to 38 5 Beaufort Branches of a moderate size move. Small trees in leaf begin to sway. CLASS 3 39 to 49 6 Beaufort Large branches in motion. Umbrella use becomes difficult. WIND CLASSIFICA

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TION FOR MATICBOX-350 WIDTH 200 250 300 350 400 PROJECTION 200 250 300 325 350 Page 9 - Copyright Llaza, S.A. - May 2012 450 500 MATICBOX-350 cassette 7. ANNOTATED CROSS-SECTIONAL DIAGRAMS FACE MOUNTING CEILING MOUNTING Page 10 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette FACE MOUNTING CEILING MOUNTING Page 11 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Assembly instructions 8. PREPARATION OF THE SIDE ASSEMBLIES A Insert the end bracket (A) into the side bracket assembly of the cassette on the corresponding side, attaching it using the bolts and self-locking nuts, as shown in the drawing. B Next, from the outside of the assembly, attach the steel plate (B), which will allow the cassette assembly to be clipped into the brackets. IMPORTANT Prior to attaching the steel plate, remember to insert the square nut in the slot, so that the lower plates can be bolted in at the end of the installation. Using the two bolts, insert the HiPro motor br

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acket (C) into the other side of the bracket assembly. C B Attach it from the outside using the corresponding washers and nuts. The bolts must be positioned in a vertical line so that their nuts do not interfere when the steel plate (B) is attached. IMPORTANT Remember to insert the square nut prior to attaching the steel plate. Page 12 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Assembly instructions D If the motorised operating system is not included, use an MR-5 type gearbox mechanism (D) with a compensation spring inside the rolling tube. The motor must only be attached with the bolts arranged diagonally. E Insert the fabric protector (E) into the interior of the cassette profile, as shown in the figure, making sure to clip it onto the edge of the profile. This is where the fabric will be supported when the cassette is opened and closed. F Next, from the side, insert the assembly (F) consisting of the rolling tube, the bearing, the motor, and the fabric, which

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has already been prepared. The motor must have the gearwheel and the adapter crown corresponding to the selected tube attached. Guide the end of the fabric through the slot, as seen in the figure. Page 13 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Assembly instructions 9. ASSEMBLY OF THE CASSETTE USING THE CLIPS Position the cassette side assembly and attach it to the profile, using the five screws. Place the motor head inside of the HiPro bracket, and mount it using the attachment clip (G). The clip should enter through the opening in the side bracket, as seen in the figure. G H Remove the cap over the spring opening in the arm fork, and replace it with the cap with the incorporated cam. IMPORTANT The cam piece only works properly on the left or right side, and must be positioned as seen in the photo (in this case, left arm). Also attach the end pieces (H) to the forward part of the arm. J I Remove the pin or shaft that attaches the arm fork, and note that this

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model has two tightening studs: an internal one (I), which is used to level the height of the arm joint, and an external one (J), which secures the pin within the bracket and acts as a limit for the first one. Page 14 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Assembly instructions 10. DROP BAR INSTALLATION AND END ADJUSTMENT Insert the fabric into the slot on the drop bar, and insert the corresponding attachment plate so that the ends of each arm can be attached. Pay attention to the letter on the end: (L= left, R= right) Secure the fabric within the profile at both ends using the corresponding spreader and screw, making sure that the head of the screw goes inside of the slot. L K Using the attachment plate with two holes, attach the profile side caps to the profile. Notice in the drawing that the closure plate (K) is attached with the first screw, and the second (L) is used to tighten the profile assembly. Press the rubber closure gasket into the groove made for

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it in the cassette profile. This gasket prevents noise when the MATICBOX cassette assembly closes, and also makes the system more watertight. Page 15 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Assembly instructions M There is also a groove in the lower front part of the cassette profile, where a profile diffuser (M) can be inserted as an accessory or to protect an LED light strip system. Use pressure to clip the plates onto the front drop bar profile, matching them to the position of the arm joints when the cassette is closed. Page 16 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Installation instructions 11. ATTACHING THE BRACKETS TO THE WALL OR CEILING N Perform these steps carefully; the quality of the installation largely depends upon them. The positions of the two brackets must line up in parallel in all directions (horizontal, vertical, and inclination). The supports have two levelling systems (N), protected by patent under the name CLEVERFIX, s

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o that once the bracket is attached with the mounting component (bolt, stud with nut, etc.), but prior to final tightening, the CLEVERFIX system can be turned to vary the position of the bracket both vertically and horizontally. This allows an adjustment margin of about 20 mm. To adjust the inclination, check the verticality of the wall where it is being attached, or check whether the ceiling is horizontal for ceiling mounted installations. IMPORTANT Check to make sure that the self-locking nuts (O), which are installed with polyamide washers, are inserted in each of the brackets. O P Next, two people are required to lift the cassette assembly into a parallel position, lining up the bracket guides with those on the cassette, so that the attachment clips (P), when bent, can pass through the projections on the brackets and clip the assembly to the brackets. AT THIS POINT THE CASSETTE CAN BEAR ITS OWN WEIGHT Page 17 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Installati

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on instructions 12. ANCHORING AND FINAL ADJUSTMENT Q Since the cassette assembly is being held up by the attachment clips, it is now easy to thread the two bolts (Q) into the self-locking nuts. Notice that the cassette assembly raises slightly after this step is performed, as the attachment clips have been relieved of their loadbearing function. R Attach the bottom decorative cover. To do this, the bolts (R) are threaded into the nuts located behind the attachment clip (see assembly instructions step 1, piece (B)). Setting the inclination of the arms is easily performed using an M-10 allen wrench on the bolts located on the front of the arm bracket. This is another added feature of this cassette, which makes it easy to vary the arm inclination both during and after installation. Page 18 - Copyright Llaza, S.A. - May 2012 MATICBOX-350 cassette Photos 13. EXAMPLES OF INSTALLATION NOTE: LLAZA S.A. owns the copyrights to the photographs, illustrations, and text in this publication

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and these may not be used, copied, or reproduced in any form, nor by any means, without prior permission from LLAZA, S.A. The company reserves the right to take legal action in cases of unauthorised usage. Page 19 - Copyright Llaza, S.A. - May 2012 LLAZA WORLD, S.A. - Tramuntana, 1- Polígono Ind. Roques Roges (P.O. Box 11) - 43460 - ALCOVER Tel. +34 902 627 750 - Fax +34 902 627 744 info@llaza.com - export@llaza.com www.llaza.com Page 20 - Copyright Llaza, S.A. - May 2012