Echipament sudura MIG/MAG FRONIUS Transpuls Synergic 4000
TransSynergic 4000 / 5000 / 7200 / 9000
TransPuls Synergic 3200 / 4000 / 5000 / 7200 / 9000
MIG/MAG, TIG DC & rod electrode (MMA) welding
Now some wholly new standards apply
GENERAL REMARKS
The digital system
That’s the way it goes: Revolutions are either a failure,
The digital welding systems come with the right
soon forgotten, or they succeed and take their place in
peripherals for every application, each optimally
history. Successful revolutions turn the status quo upside
harmonised with all the others. From MMA all the way
down. Which is what the digital welding systems from
through to fully automated welding, the entire spectrum is
Fronius have done. In the entire industry, they were a
covered, taking in anything from torches, hosepacks and
genuine sensation. And still are. Except that today, they
cooling units to welding-data documentation and even
have moved on from being youthful upstarts to being
communications interfaces and the facility for using high-
est
ablished players on the welding scene – indeed, the
performance processes.
digital welding systems have laid down wholly new
standards: In terms of perfection, reproducibility of
welding results, operator convenience and the variety
The thoroughly digitised, microprocessor-controlled and
digitally regulated power sources are available from 320 A
to 900 A. With or without pulsed arc.
of available peripherals.
Chromium-nickel is a tricky material to work with – which is why we’ve
developed the CrNi series of machines specially for it. They all come
with pre-programmed characteristics for working easily yet precisely
with solid and flux-cored wires and for chrome-nickel brazing.
The “Human” hosepack boom prolongs the
service life of the hosepack and makes for
much easier handling.
UTILISATION
Rising to any challenge
From the avant-garde to the mainstream
The TS and TPS machines are out-and-out professionals.
Fronius’ digital machines are among its most sought-
With
a correspondingly extensive field of application. In
after products. One reason why these “trailblazers”
both the craft/workshop and industrial sectors, they meet
have developed so fast and so well is certainly their
the most exacting demands. Thanks to their modular
multiprocess capability. MIG/MAG, robot welding, TIG
design concept, they are ideal for use in the automobile
welding with touchdown ignition, MMA – thanks to their
manufacturing and component supplier industries, in the
integrated expert knowledge, they master every process
fields of apparatus construction and chemical plant
with 100 % perfection.
engineering, in the construction of machinery and rolling
stock, and in shipyards. In terms of materials, each of the
machines is basically suitable for welding any metal.
Nevertheless, the TS machines tend to be used more for
steel, while the pulsed-arc facility on the TPS machines
also makes them especially suitable for aluminium,
chrome-nickel, galvanised s
heets and for brazing.
The TPS 9000 puts out up to 900 A of power
and is designed with automated and robot
welding applications in mind.
Welding two different materials is easy - using
twin wirefeeders.
Perfection is the
measure of all things
WELDING PROPERTIES
Ideally programmed ignition sequence
What prompted the development of the digital machines
was a desire to achieve absolute perfection in the welding
process, and 100 % reproducibility of any welding result
once this has been optimised. This may be seen first and
foremost in the ignition. Both the TS and the TPS
machines feature an ignition sequence that has been
optimised and programmed right down to the very last
detail, and that is available over and over again, in the
same high quality.
Depending on the application in question, there are
Conventional power source:
End of welding without burnback impulse.
various different ignition variants. One of these is
Digital power source:
End of welding with burn-back
impulse.
conventional welding start-up. Here, the ignition
parameters are precisely matched to the diameter and
quality of the wire. Quiet, jerk-free ignition is the result. At
the end of welding, a controlled current pulse sheds the
last molten droplet, preventing a solid globule from
forming at the tip of the electrode. And in conjunction with
the Robacta Drive torch, SFI ignition makes spatter-free
welding start-ups a reality.
Spatter free ignition:
Wirefeed forwards
Wirefeed stop:
short-circuit recognition
Wirefeed backwards:
pilot arc is ignited
Wirefeed backwards:
arc-length is set
Wirefeed forwards:
ignition is complete –
pulsed arc starts up
Metal transfer
Multifunctional, in terms of both arc and process
With digital machines, all sorts of things become
In addition, the SyncroPuls function was developed for
possible. They adapt to any and every task. Particularly
the TPS machines. This function superimposes a low-
in the case of the arc, very different requirements may
be
frequency pulse over the normal pulse, resulting in seam
made, depending on the application. The digital inverter
quality that is comparable with that of a TIG weld, and
power sources permit tailor-made solutions here. When it
ensuring immaculate weld-seam appearance.
comes to pulsed arcs, for example, there is a special
All digital power sources are multiprocess-capable,
pulse-form to go with every material. The machines
meaning that they are just as suitable for MIG/MAG
function so precisely that only one single droplet of filler
welding as they are for TIG and MMA. The machines
metal is detached for each current pulse. This results in
come with a particularly interesting TIG-welding function:
virtually spatter-free welding, and means that for the first
TIG Comfort Stop. This cures the arc of its annoying habit
time, precision working is possible at the lower end of
of breaking at the end of welding. A defined movement of
the power range: a 0.6 mm (0.02 in.) alum
inium sheet can
the welding torch causes the welding current to drop
be welded under a pulsed arc using a 1.2 mm (0.05 in.)
automatically, uninterrupted gas shielding is ensured, and
wire electrode with no difficulty at all.
the end crater is filled to perfection.
The digital arc-length control opens up wholly new
perspectives as well. It works with such speed and
precision that the arc length remains constant at all
times; even when the stick-out changes, there is hardly
any spatter.
1
2
3
4
I
t
Constant arc length despite varying stick-out - thanks to digital
weld process control.
Metal transfer with a pulsed arc: One droplet per pulse.
Start-up program for aluminium
There is an extra ignition variant for aluminium: In order
to prevent fusion defects, the base metal has to start
being melted right away, in the start-up phase. For this
reason, ignition is effected at considerably higher power.
After this, the welding power is lowered again. However,
in order to avoid an
y risk of drop-through, it is also
possible to immediately lower the welding power down
to the crater-fill current.
Without start-up program fusion defects at beginning
of seam
With start-up program no fusion defects
Base metal: AlMg 3
Sheet thickness: 0,6 mm (0.02 in.)
Filler metal: AlMg 5, diam. 1,2 mm (0.05 in.)
Shielding gas: Argon
Easy working
HANDLING
ECONOMY
Plug & Weld:
Make your choice, and off you go
A system with efficiency built in
Right from the product-development phase, the overriding
Investing in a digital power source is worthwhile in every
principle at Fronius is to make the machines as easy as
way. Thanks to their multi-process capability, you can
possible to handle. The result is power sources which are
weld using any welding process, be it MIG/MAG, TIG or
pleasant for everyone to work with. Even the complex
MMA, all with one and the same machine, and always
digital machines, then, are operated using the practical
with superlative quality. Also, yo
u save gas every time
“synergic-mode”: One dial is all you need, to control
you weld. Firstly, because of the loss-free gas supply to
everything. Select the material and the sheet thickness –
the torch, and secondly, due to the intelligent gas-flow
that’s all. Then off you go! The digital power sources now
control. On top of this, there are the savings from the
automatically access their integrated expert knowledge
great reductions in welding spatter, the automatic
and control the entire welding process. For instance,
cooling-unit cut-out, low open-circuit power, high
when you specify the sheet thickness, the correct
efficiency, modular (and thus highly flexible) system
matching parameters are all called up immediately.
principle, ease of access for servicing, updates via laptop
…. As we said, a system with efficiency built into it.
The control panel makes it easy for everyone
The control panel is clearly and systematically laid out, so
that everybody will “s
ee what’s what” straight away. This
makes for straightforward, convenient working, because
everything is so easy to adjust, as well as being
practically self-explanatory. By the way, you’ll find an
extremely practical function called Job Mode on the
control panel. This series function lets you save optimised
machine settings so that you can then re-use them
whenever you need them. Even directly from the torch.
For improved visibility, the control panel is positioned at a
slant, and in such a way as to protect it from mechanical
impact.
Setting dial
Display zone
Memory
button
Material selection
Operating
mode
Weld
process
JobMaster welding torch with integral remote
control and weld-data display.
The success package
SYSTEM
Perfect interplay
Smooth wirefeed
If you want to exploit all these possibilities, outstanding
With the wirefeed, the most important thing is that the
welding properties and useful functions to the very full,
wire is fed reliably, precisely and as s
moothly as possible.
then you must start thinking in terms of systems. In
All the way from the wire drive to the contact tip. Firstly,
conjunction with all the peripherals, the digital power
so that the wire does not get damaged, and secondly, so
sources are perfectly co-ordinated, highly innovative
that the welding operation runs perfectly. Fronius offer
and intelligent welding systems. Depending on your
various different wirefeeder units, each of them just right
requirements, we can put together a custom welding
for the application in question. For example for shipyards,
system for you that is precisely tailored to your individual
for robot welding, for aluminium applications etc. All of
needs.
them with high-grade wire drives: 2-roller or 4-roller drive,
or the planetary “PT-Drive”. The latter was developed
specially for soft aluminium wires; its larger contact area
transports the wire even more exactly. As the motor
speed on every wirefeeder is digitally controlle
d, the
wirefeed speed, too, can be set accurately and
reproducibly.
4-roller drive for precision, abrasion-free wirefeed.
“PT-Drive” push-pull welding torch. The drive force is applied across
a large area, ensuring superb wirefeed - even with very soft
aluminium wires.
Robot welding torches
for reliable current transfer
In the front line
with Robacta Drive
The Robacta robot welding torch comes with a brilliantly
Robacta Drive is a torch with an integral wire drive for
ingenious feature: Forced contacting. This ensures a
robot welding. It is mounted directly on the front axis of
defined, reliable current transfer, as the welding wire is
the welding robot. In this way, the master drive is where
guided through the contact tip at an exactly defined
the action is, ensuring absolutely uniform wire travel and
angle. Random, punctual current transfers are now a thing
thus the very highest precision in the welding process.
of the past. The result: consistently high welding q
uality.
Even with long hosepacks.
And another very special innovation is the external wire
guidance system. The inner liner can be changed very
quickly, with no tools needed, and this keeps downtimes
to a minimum.
Forced contacting for exactly defined current transfer. The welding
process achieves greater precision, and there is less wear-and-tear.
Robacta Drive with external wire guidance system: Inner liner can be
changed very quickly, downtime is minimised.
Everything is thinkable,
everything is doable
Maximised intelligence:
RCU 5000i
Weld-data management:
Welcome to WeldOffice
The RCU 5000i is an extremely easy-to-use, comfort-
With Fronius WeldOffice, you can aggregate the data
feature-laden remote-control unit with a full-text display.
from all your power sources at one central point. And by
A real innovation. You can place it right next to the
“data”, we don’t just mean the welding data, but also all
weldment, so that you can create and manage all jobs
the
telemetry data – i.e. all the data relating to the status
and characteristics “on the spot”, as well as monitoring
of the machines. These data can then be visualised and
all the welding data. It really couldn’t be easier. The RCU
archived on a computer. All the power sources can be
5000i gives you concrete assistance every step of the
given their own TCP/IP addresses and networked,
way – as you need it. The other thing is that the guidance
creating the best possible basis for efficient weld-data
menu is structured in the same way as PC software, with
management.
a main menu, sub-menus etc. All very clearly laid out and
user-friendly.
The user-guidance menu is orientated to the needs of
different user groups. Each user is given his own noncontacting transponder key with which he can activate
the functions that have been enabled for him. Also
included: the SmartMedia card, a storage medium to
which all the data can be saved for back-up, and from
which it can be uploa
ded to the next power source or
computer. The RCU 5000i also comes with an integrated
quality assurance system and a Windows-compatible
USB interface for updates.
RCU 5000i
WeldOffice lets you collect, visualise, evaluate and archive the
welding data from all your power sources at one central point.
Everything at a glance:
Fronius Xplorer
The user-friendly Fronius Xplorer software is the easy
way to visualize and administer networked welding
systems used in automated manufacturing.
The special thing about this virtual control station is its
graphical user interface and self-explanatory symbols. As
well as this, the location and status of each system can
be seen at a glance. For quicker handling, the software
System example: Robot welding
Important:
- perfect co-ordination of all system components, from
the power source to the wirefeed and the welding
torches, and including weld-data monitoring and
documentation
- remote control with user privileges
- flexible interfacing with the
robot interface
can also be operated via a touchscreen.
3
RCU 5000i
5
2
1
ROB 5000
4
I/O
6
Robot
Control
7
Elements for Plug & Weld:
1. TPS 4000 power source
2. RCU 5000i remote-control unit
3. VR 1500 wirefeeder
4. Rob 5000 robot interface
5. Robacta welding torch
6. Robot control
7. Wire supply
This is just one example, for robot welding. In the same
way, many different variants could also be drawn up for
various materials and applications. As well, of course,
as countless configurations for all other requirements.
Controlling and monitoring your welding systems, quality
management on the basis of the target and actual processdata, analyzing results and errors, all the way up to complete
documentation of the required target and actual data – with
the Fronius Xplorer, all this can be just an everyday routine
The whole is more
than the sum of
the parts.
VR 1500
VR 2000
PRODUCTS
Welding power sources
Wirefeed systems
- TS 4000 / 5000, TPS 3200 / 4000 / 5000
- VR 150
robot interface
can also be operated via a touchscreen.
3
RCU 5000i
5
2
1
ROB 5000
4
I/O
6
Robot
Control
7
Elements for Plug & Weld:
1. TPS 4000 power source
2. RCU 5000i remote-control unit
3. VR 1500 wirefeeder
4. Rob 5000 robot interface
5. Robacta welding torch
6. Robot control
7. Wire supply
This is just one example, for robot welding. In the same
way, many different variants could also be drawn up for
various materials and applications. As well, of course,
as countless configurations for all other requirements.
Controlling and monitoring your welding systems, quality
management on the basis of the target and actual processdata, analyzing results and errors, all the way up to complete
documentation of the required target and actual data – with
the Fronius Xplorer, all this can be just an everyday routine
The whole is more
than the sum of
the parts.
VR 1500
VR 2000
PRODUCTS
Welding power sources
Wirefeed systems
- TS 4000 / 5000, TPS 3200 / 4000 / 5000
- VR 150
... ascunde
Alte documentatii ale aceleasi game Vezi toate
Catalog, brosura
6 p | EN
TransPuls Synergic 2700
Catalog, brosura
16 p | RO
TPS 320i TPS 400i TPS 500i